IP Library Granted Patent US 10,738,764
Granted Patent B2
US 10,738,764 · App. 16/094,661 · Granted Aug 11, 2020

High torque, low RPM horizontal axis wind turbine

Inventor: Jason Day (East Dorset, VT)
Assignee: Star Wind Turbines LLC
F03D9/25F03D1/06F03D7/0224H02K7/1838H02K21/24F05B2220/7068Y02E10/721Y02E10/725
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Quick Facts
Patent No.
US 10,738,764
App. No.
16/094,661
Granted
Aug 11, 2020
Kind
B2
Abstract

A horizontal axis wind turbine which includes a plurality of blades that rotate at relatively low rpms and produce a high torque to rotate a generator is described. The wind turbine provides more power at low to moderate wind speeds than conventional wind turbines, produces more power at low wind speeds while still operating at high wind speeds, begins generating power at very low wind speeds, produces less noise, and reduces animal (e.g., bird and bat) collisions. The method determines the number of blades for the wind turbine based upon the desired rpm for the wind rotor and the generator configuration is based upon the estimated torque generated by the number of blades.

Claims (29)

1. A horizontal axis wind turbine configured to rotate at a desired maximum tip speed, the horizontal axis wind turbine comprising:

a plurality of blades, wherein the number of the plurality of blades is at least 5 and the number of the plurality of blades is determined as a function of blade length and a time tip interval, wherein the time tip interval is the distance and time between two blade tips of a rotating wind turbine; and

a permanent magnet generator having a plurality of rotor assemblies and stator assemblies, wherein the number of the plurality of rotor assemblies and stator assemblies is determined as a function the torque producible by the plurality of blades and the desired maximum tip speed.

2. A wind turbine according to claim 1 , wherein the wind turbine has a cut-in speed of less than 5 mph (2.2 m/s).

3. A wind turbine according to claim 1 , wherein the number of the plurality of blades is greater than 5 and less than 12.

4. A wind turbine according to claim 1 , wherein the permanent magnet generator is an axial generator.

5. A wind turbine according to claim 1 , wherein the permanent magnet generator is a radial generator.

6. A wind turbine according to claim 1 , wherein the permanent magnet generator produces a maximum output at about 17 mph.

7. A wind turbine according to claim 6 , wherein at about 75 rpm, an output of the permanent magnet generator is at least 10 kW peak power at about 17 mph wind speed.

8. A wind turbine according to claim 1 , wherein the plurality of blades rotate at a desired maximum tip speed of about 90 mph.

9. A wind turbine according to claim 1 , wherein the number of the plurality of blades is 6 and wherein at about 110 rpm, an output of the permanent magnet generator is at least 5 kW peak power at less than a 17 mph wind speed.

10. A wind turbine according to claim 1 , wherein the number of the plurality of blades is 6 and wherein at about 36 rpm, an output of the permanent magnet generator is at least 25 kW peak power at less than a 17 mph wind speed.

11. A wind turbine according to claim 1 , wherein the number of the plurality of blades is 6 and wherein at about 52 rpm, an output of the permanent magnet generator is at least 15 kW peak power at less than a 17 mph wind speed.

12. A wind turbine according to claim 1 , further including a variable pitch system.

13. A wind turbine according to claim 1 , wherein the maximum tip speed is less than 100 mph.

14. A wind turbine for generating power in low wind conditions, the wind turbine comprising:

a tower,

a nacelle rotatably coupled to the tower;

a permanent magnet generator disposed within the nacelle, the permanent magnet generator having a plurality of rotor assemblies and a plurality of stator assemblies;

a wind rotor coupled to the permanent magnet generator via a shaft, wherein the wind rotor includes a plurality of blades and a rotor hub, and wherein the number of the plurality of blades is at least 5 and is the number of the plurality of blades is determined from a blade length, a solidity of the blades, and a time tip interval associated with a desired maximum tip speed of the wind rotor, wherein the time tip interval is the distance and time between two blade tips of a rotating wind turbine, and

wherein the number of the plurality of rotor assemblies and stator assemblies is determined from the torque producible by the plurality of blades and the desired maximum tip speed.

15. A wind turbine according to claim 14 , wherein the wind turbine has a cut-in speed of less than 5 mph (2.2 m/s).

16. A wind turbine according to claim 14 , wherein the number of the plurality of blades is greater than 5.

17. A wind turbine according to claim 14 , wherein the permanent magnet generator is an axial type generator.

18. A wind turbine according to claim 14 , wherein the permanent magnet generator is a radial generator.

19. A wind turbine according to claim 14 , wherein the desired maximum tip speed is less than 100 mph.

20. A wind turbine according to claim 19 , wherein the desired maximum tip speed is about 90 mph.

21. A wind turbine according to claim 14 , wherein at 75 rpm, an output of the permanent magnet generator is at least 10 kW peak power at less than 17 mph wind speed.

22. A wind turbine according to claim 14 , further including a variable pitch system.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 28, 2020
From: DAY, JASON A
To: STAR WIND TURBINES LLC
Reel/Frame 053064/0144 →
Continuity (1)
Related Publication 20190113023A1 · Apr 18, 2019