IP Library Granted Patent US 10,759,112
Granted Patent B2
US 10,759,112 · App. 16/074,448 · Granted Sep 1, 2020

Three-dimensional printing method

Inventors: Stephen G. Rudisill (San Diego, CA); Alexey S. Kabalnov (San Diego, CA); Jacob Wright (San Diego, CA); Hector Jose Lebron (San Diego, CA)
Assignee: Hewlett-Packard Development Company, L.P.
B29C64/165B29C37/0025B29C64/264B33Y10/00B33Y70/00B33Y80/00B82Y30/00C09D11/322C09D11/324C09D11/328B29K2033/04B29K2105/251B29K2509/00B29K2995/002
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Quick Facts
Patent No.
US 10,759,112
App. No.
16/074,448
Granted
Sep 1, 2020
Kind
B2
Abstract

Disclosed herein is a three-dimensional printing method comprising: applying a build material; applying on, at least, a portion of the build material, a low tint fusing agent composition comprising metal oxide nanoparticles dispersed in a liquid vehicle; and exposing the build material to radiations to fuse the portion of the build material in contact with the low tint fusing agent composition in order to form a layer of a 3D object. Also disclosed herein is an article obtained according to the three-dimensional printing method described herein. Such articles comprises a core substrate made of a polymeric build material that has been fused with a core fusing agent composition; a first layer, applied on the surface of the core substrate, comprising a polymeric build material fused with a low tint fusing agent composition including metal oxide nanoparticles dispersed in a liquid vehicle; and a second layer, applied over the surface of the first layer, comprising a polymeric build material fused with a colored ink composition and a core fusing agent or with a low tint fusing agent composition colored ink composition.

Claims (22)

1. A three-dimensional printing method comprising:

a. applying a build material;

b. applying on, at least, a portion of the build material, a low tint fusing agent composition comprising metal oxide nanoparticles dispersed in a liquid vehicle, the metal oxide nanoparticles have the formula M m M′O n wherein M is an alkali metal, m is greater than 0 and less than 1, M′ is any metal, and n is greater than 0 and less than or equal to 4 and is dispersed in a liquid vehicle comprising a zwitterionic stabilizer;

c. and exposing the build material to radiation to fuse the portion of the build material in contact with the low tint fusing agent composition to form a layer of a 3D object.

2. The three-dimensional printing method of claim 1 wherein a core fusing agent composition, comprising a radiation absorbing agent and an aqueous vehicle, is applied, simultaneously or subsequently, on at least another portion of the polymeric build material.

3. The three-dimensional printing method of claim 2 wherein a colored ink composition is applied simultaneously with the low tint fusing agent composition or/and with the core fusing agent composition.

4. The three-dimensional printing method of claim 1 further comprising applying a colored ink composition over the layer formed by the low tint fusing agent composition with the build material.

5. The three-dimensional printing method of claim 1 wherein, in the low tint fusing agent composition, the metal oxide nanoparticles has the formula M m M′O n wherein M is cesium (Cs).

6. The three-dimensional printing method of claim 1 wherein, in the low tint fusing agent composition, the metal oxide nanoparticles has the formula M m M′O n wherein M′ is tungsten (W).

7. The three-dimensional printing method of claim 1 wherein, in the low tint fusing agent composition, the metal oxide nanoparticles has the formula M m M′O n wherein M is cesium (Cs), m is 0.33, M′ is tungsten (W), and n is greater than 0 and less than or equal to 3.

8. The three-dimensional printing method of claim 1 wherein in the low tint fusing agent composition, the zwitterionic stabilizer is selected from the group consisting of a C 2 to C 8 betaine, a C 2 to C 8 amino-carboxylic acid having a solubility of at least 10 g in 100 g of water, taurine, and combinations thereof.

9. The three-dimensional printing method of claim 2 wherein, in the core fusing agent composition, the radiation absorbing agent is a carbon black pigment or a near infrared absorbing dye.

10. The three-dimensional printing method of claim 3 wherein the colored ink composition includes a colorant, a dispersant/dispersing additive, a co-solvent, and water.

11. The three-dimensional printing method of claim 1 , wherein the 3D object includes:

a. a core substrate comprising a polymeric build material that has been fused with a core fusing agent composition;

b. a first layer applied on the surface of the core substrate, the first layer comprising a polymeric build material fused with a low tint fusing agent composition including metal oxide nanoparticles dispersed in a liquid vehicle; and

c. and a second layer applied over the surface of the first layer, the second layer comprising a polymeric build material fused with a colored ink composition and a core fusing agent composition or with a low tint fusing agent composition.

12. The three-dimensional printing method of claim 11 wherein, in the first layer, the low tint fusing agent composition that includes a metal oxide nanoparticles having the formula M m M′O n wherein M is cesium (Cs), m is 0.33, M′ is tungsten (W), and n is greater than 0 and less than or equal to 3.

13. The three-dimensional printing method of claim 11 wherein, in the second layer, the low tint fusing agent composition includes a metal oxide nanoparticles having the formula M m M′O n wherein M is cesium (Cs), m is 0.33, M′ is tungsten (W), and n is greater than 0 and less than or equal to 3.

14. The three-dimensional printing method of claim 11 wherein, in the low tint fusing agent composition, the metal oxide nanoparticles has the formula M m M′O n wherein M is cesium (Cs).

15. The three-dimensional printing method of claim 11 wherein, in the low tint fusing agent composition, the metal oxide nanoparticles has the formula M m M′O n wherein M′ is tungsten (W).

16. The three-dimensional printing method of claim 11 wherein, in the second layer, the core fusing agent composition includes a radiation absorbing agent that is a carbon back pigment or near infrared absorbing dyes.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 11, 2025
From: HEWLETT-PACKARD DEVELOPMENT COMPANY, L.P.
To: PERIDOT PRINT LLC
Reel/Frame 070187/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 24, 2018
From: RUDISILL, STEPHEN G.; KABALNOV, ALEXEY S.; WRIGHT, JACOB; LEBRON, HECTOR JOSE
To: HEWLETT-PACKARD DEVELOPMENT COMPANY, L.P.
Reel/Frame 047299/0031 →
Continuity (3)
Continuation In Part PCTUS2016058684 · Oct 25, 2016
Continuation In Part PCTUS2016058686 · Oct 25, 2016
Related Publication 20190054689A1 · Feb 21, 2019