IP Library › Granted Patent US 10,778,139
Granted Patent B2
US 10,778,139 · App. 15/662,241 · Granted Sep 15, 2020

Building integrated photovoltaic system with glass photovoltaic tiles

Inventors: Charles Bernardo Almy (Berkeley, CA); Brian Edward Atchley (Petaluma, CA); Garret Anthony Bautista (El Cerrito, CA)
Assignee: Tesla, Inc.
H02S20/25H01L31/02H01L31/048H01L31/0488H02S40/34H02S40/36Y02A30/62Y02B10/12
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Quick Facts
Patent No.
US 10,778,139
App. No.
15/662,241
Granted
Sep 15, 2020
Kind
B2
Abstract

Building integrated photovoltaic (BIPV) systems provide for solar panel arrays with improved aesthetics and efficiency that can replace a conventional roof surface structure. These BIPV systems can utilize photovoltaic PV roof tiles defined as glass tiles having photovoltaic elements embedded or incorporated into the body of the roof tile. Such PV roof tiles can include one or more lapping features for interfacing with adjacent tiles and features for electrically connecting multiples tiles within a course to an external power optimizer. Such PV roof tiles can utilize stamped glass that is stamped to define these features within an integrated glass tile and can further include texture, striations on the glass tile and/or color matched back layers or various other components to obscure visibility of any embedded solar cells and provide a more pleasing appearance.

Claims (19)

1. A PV roof tile comprising:

one or more solar cells;

a planar glass member overlaying the one or more solar cells;

a substrate supporting the one or more solar cells within a cavity and affixed to the planar glass member so as to encase the one or more solar cells therebetween; and

a plurality of electrical contacts electrically coupled with the one or more solar cells that are accessible from an exterior of the planar glass member and the substrate affixed thereto, wherein the plurality of electrical contacts is disposed within a connector disposed along an up-roof portion of the PV roof tile that is configured to be accessible for connection with a corresponding connector from an up-roof direction when the PV roof tile is mounted on or within a roof, wherein the plurality of electrical contacts disposed within the connector is on an underside of the solar roof tile, each being configured to electrically connect with a busbar within a mounting track configured for mounting on a roof.

2. A building integrated photovoltaic system comprising:

a first plurality of PV roof tiles, each being according to claim 1 , that are electrically connected in a string when arranged within a first course on a roof surface;

a first wire bussing electrically connected to each connector of the first plurality of PV roof tiles; and

a first optimizer coupled with the first wire bussing.

3. The building integrated photovoltaic system of claim 2 , wherein the first wire bussing between the first plurality of PV roof tiles is configured for carrying low voltage, the system further including:

a high voltage wiring electrically connected to the first optimizer for carrying a high voltage DC or a high voltage AC to a main panel of a building on which the system is installed.

4. The building integrated photovoltaic system of claim 2 , wherein the first wire bussing and the plurality of electrical contacts of the first plurality of PV roof tiles are configured such that at least some of the first plurality of PV roof tiles are electrically connected within the string when arranged within a second course down-roof of the first course.

5. The building integrated photovoltaic system of claim 2 , further comprising:

a second plurality of PV roof tiles, each being according to claim 1 , that are electrically connected in a string when arranged within a second course down-roof and adjacent the first course on the roof surface; and

a second wire bussing electrically connected to each connector of the plurality of PV roof tiles.

6. The building integrated photovoltaic system of claim 5 , wherein the first and second wire bussings are both electrically connected to the first optimizer.

7. The building integrated photovoltaic system of claim 5 , wherein the second wire bussing is electrically connected to a second optimizer.

8. The building integrated photovoltaic system of claim 2 , the first wire bussing comprising a wiring harness having a number of taps for connecting to a plurality of PV roof tiles and terminating in the first optimizer.

9. The building integrated photovoltaic system of claim 2 , the first wire bussing comprising a busbar track.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 7, 2020
From: ALMY, CHARLES BERNARDO; ATCHLEY, BRIAN EDWARD; BAUTISTA, GARRET ANTHONY
To: TESLA, INC.
Reel/Frame 051438/0026 →
Continuity (2)
Provisional Application 62413893 · Oct 27, 2016
Related Publication 20180123504A1 · May 3, 2018