IP Library › Granted Patent US 10,780,427
Granted Patent B2
US 10,780,427 · App. 16/121,850 · Granted Sep 22, 2020

Selective ammoxidation catalysts

Inventors: James F. Brazdil (Glen Ellyn, IL); Mark A. Toft (Somonauk, IL); Charles J. Besecker (Batavia, IL); Michael J. Seely (Plainfield, IL)
Assignee: INEOS EUROPE AG
B01J23/8898B01J23/002B01J23/887B01J23/8878B01J2523/00
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 10,780,427
App. No.
16/121,850
Granted
Sep 22, 2020
Kind
B2
Abstract

A catalytic composition useful for the conversion of an olefin selected from the group consisting of propylene, isobutylene or mixtures thereof, to acrylonitrile, methacrylonitrile, and mixtures thereof. The catalytic composition comprises a complex of metal oxides comprising bismuth, molybdenum, iron, cerium and other promoters, with a desirable composition.

Claims (87)

1. A catalytic composition, for use in the ammoxidation of an unsaturated hydrocarbon to the corresponding unsaturated nitrile, comprising a complex of metal oxides wherein the relative ratios of the listed elements in said catalyst are represented by the following formula:

Mo m Bi a Fe b A c D d E e F f G g Ce h Ni i Co j Mn k Mg l O #

wherein A is at least one element selected from the group consisting of sodium, potassium, rubidium and cesium; and

D is at least one element selected from the group consisting of zinc, calcium, strontium, cadmium and barium;

E is at least one element selected from the group consisting of chromium, tungsten, boron, aluminum, gallium, indium, phosphorus, arsenic, antimony, vanadium and tellurium;

F is at least one element selected from the group consisting of lanthanum, praseodymium, neodymium, samarium, europium, gadolinium, terbium, dysprosium, holmium, erbium thulium, ytterbium, lutetium, scandium, yttrium, titanium, zirconium, hafnium, niobium, tantalum, aluminum, gallium, indium, thallium, silicon, germanium and lead;

G is at least one element selected from the group consisting of silver, gold, ruthenium, rhodium, palladium, osmium, iridium, platinum and mercury; and wherein

a is from 0.05 to 7,

b is from 0.1 to 7,

c is from 0.01 to 5,

d is 0 or d is from 0.1 to 12,

e is from 0 to 5,

f is from 0 to 5,

g is from 0 to 0.2,

h is from 0.01 to 5,

i is from 0.1 to 12,

j is 0 or j is from 0.1 to 12,

k is 0 or k is from 0.1 to 12,

l is 0 or 1 is from 0.1 to 12,

m is from 10 to 15,

# is the number of oxygen atoms required to satisfy the valence requirements of the other component elements present;

wherein z=d+i+j+k+l;

0.45≤a/h<1.5;

0.3≤(a+h)/z;

0.25≤i/(i+j+k+l); and

wherein if the catalytic composition comprises lead, such lead is present in amounts less than about 10 ppm.

2. The catalytic composition of claim 1 , wherein 0.3≤i/(i+j+k+l).

3. The catalytic composition of claim 1 , wherein 0.5≤i/(i+j+k+l).

4. The catalytic composition of claim 1 , wherein 0.7≤i/(i+j+k+l).

5. The catalytic composition of claim 1 , wherein z=d+i+j+k+l and 0.3≤(a+h)/z≤1.

6. The catalytic composition of claim 1 , wherein 0.65≤a/h<1.5.

7. The catalytic composition of claim 1 , wherein 0.7≤a/h<1.5.

8. The catalytic composition of claim 1 , wherein 0.8≤a/h<1.5.

9. The catalytic composition of claim 1 , wherein 0.90≤a/h≤1.2.

10. The catalytic composition of claim 1 , wherein 0.8≤h/b≤5.

11. The catalytic composition of claim 1 , wherein 1.2≤h/b≤5.

12. The catalytic composition of claim 1 , wherein said catalyst composition comprises M 2+ MoO 4 cells with a cell volume defined as β; wherein 625 Å 3 ≤β≤630 Å 3 .

13. A catalytic composition, for use in the ammoxidation of an unsaturated hydrocarbon to the corresponding unsaturated nitrile, comprising a complex of metal oxides wherein the relative ratios of the listed elements in said catalyst are represented by the following formula:

Mo m Bi a Fe b A c D d E e F f G g Ce h Ni i Co j Mn k Mg l O #

wherein A is at least one element selected from the group consisting of sodium, potassium, rubidium and cesium; and

D is at least one element selected from the group consisting of zinc, calcium, strontium, cadmium and barium;

E is at least one element selected from the group consisting of chromium, tungsten, boron, aluminum, gallium, indium, phosphorus, arsenic, antimony, vanadium and tellurium;

F is at least one element selected from the group consisting of lanthanum, praseodymium, neodymium, samarium, europium, gadolinium, terbium, dysprosium, holmium, erbium thulium, ytterbium, lutetium, scandium, yttrium, titanium, zirconium, hafnium, niobium, tantalum, aluminum, gallium, indium, thallium, silicon, lead and germanium;

G is at least one element selected from the group consisting of silver, gold, ruthenium, rhodium, palladium, osmium, iridium, platinum and mercury; and wherein

a is from 0.05 to 7,

b is from 0.1 to 7,

c is from 0.01 to 5,

d is 0 or d is from 0.1 to 12,

e is from 0 to 5,

f is from 0 to 5,

g is from 0 to 0.2,

h is from 0.01 to 5,

i is from 0.1 to 12,

j is 0 or j is from 0.1 to 12,

k is 0 or k is from 0.1 to 12,

l is 0 or 1 is from 0.1 to 12,

m is from 10 to 15,

# is the number of oxygen atoms required to satisfy the valence requirements of the other component elements present; and

wherein 0.45≤a/h<1.5;

0.3≤(a+h)/z≤0.4;

z=d+i+j+k+l; and

0.25≤i/(i+j+k+l).

14. A catalytic composition, for use in the ammoxidation of an unsaturated hydrocarbon to the corresponding unsaturated nitrile, comprising a complex of metal oxides wherein the relative ratios of the listed elements in said catalyst are represented by the following formula:

Mo m Bi a Fe b A c D d E e F f G g C eh Ni i Co j Mn k Mg l O #

wherein A is at least one element selected from the group consisting of sodium, potassium, rubidium and cesium; and

D is at least one element selected from the group consisting of zinc, calcium, strontium, cadmium and barium;

E is at least one element selected from the group consisting of chromium, tungsten, boron, aluminum, gallium, indium, phosphorus, arsenic, antimony, vanadium and tellurium;

F is at least one element selected from the group consisting of lanthanum, praseodymium, neodymium, samarium, europium, gadolinium, terbium, dysprosium, holmium, erbium thulium, ytterbium, lutetium, scandium, yttrium, titanium, zirconium, hafnium, niobium, tantalum, aluminum, gallium, indium, thallium, silicon, lead and germanium;

G is at least one element selected from the group consisting of silver, gold, ruthenium, rhodium, palladium, osmium, iridium, platinum and mercury; and wherein

a is from 0.05 to 7,

b is from 0.1 to 7,

c is from 0.01 to 5,

d is 0 or d is from 0.1 to 12,

e is from 0 to 5,

f is from 0 to 5,

g is from 0 to 0.2,

h is from 0.01 to 5,

i is from 0.1 to 12,

j is 0 or j is from 0.1 to 12,

k is 0 or k is from 0.1 to 12,

l is 0 or 1 is from 0.1 to 12,

m is from 10 to 15,

# is the number of oxygen atoms required to satisfy the valence requirements of the other component elements present; and

wherein 0.7≤a/h<1.5;

0.3≤(a+h)/z;

z=d+i+j+k+l; and

0.25≤i/(i+j+k+l).

Continuity (2)
Division 14290380 · May 29, 2014
Related Publication 20190001310A1 · Jan 3, 2019
Cited By (3)
US 12,226,753 US 12,226,757 US 12,338,200