Method and system for treating a flow back fluid exiting a well site
The present invention relates to a method and system for treating a flow back fluid exiting a well site following stimulation of a subterranean formation. More specifically, the invention relates to processing the flow back fluid, and separating into a carbon dioxide rich stream and a carbon dioxide depleted stream, and continuing the separation until the carbon dioxide concentration in the flow back stream until the carbon dioxide concentration in the flow back gas diminishes to a point selected in a range of about 50-80 mol % in carbon dioxide concentration, after which the lower concentration carbon dioxide flow back stream continues to be separated into a carbon dioxide rich stream which is routed to waste or flare, and a hydrocarbon rich stream is formed.
1. A method of treating a flow back fluid exiting a well site following stimulation of a subterranean formation, wherein the method comprises:
a first carbon dioxide recovery mode in which a flow back fluid exiting a well site to a first carbon dioxide recovery mode where the flow back fluid is separated into a carbon dioxide rich stream at or above 300 to 600 psig and a carbon dioxide depleted stream, wherein the carbon dioxide rich stream is further processed and recovered, wherein the carbon dioxide rich stream is cooled to form a liquid carbon dioxide product which is routed to storage, while the carbon dioxide depleted stream is utilized in downstream processing to aid the formation of said liquid carbon dioxide product and subsequently said carbon dioxide depleted stream is flared;
continuing to operate in said first carbon dioxide recovery mode until the carbon dioxide concentration in the flow back fluid diminishes to a point selected within a range of 50-80 mol % in carbon dioxide concentration, after which switching to a second carbon dioxide rejection mode, in which the lower concentration carbon dioxide flow back stream is separated into a carbon dioxide rich permeate stream at less than 5-50 psig which is routed to waste or flare, and a carbon dioxide depleted retentate stream, which is recovered as a hydrocarbon rich product stream.
2. The method of claim 1 , further comprising pretreating the flow back fluid prior to being separated during both the first carbon dioxide recovery and the second carbon dioxide rejection modes.
3. The method of claim 2 , wherein the pretreatment process removes any one of water, solid particulates, liquid hydrocarbons, hydrogen sulfides or a combination thereof.
4. The method of claim 1 , the carbon dioxide rich stream is cooled to a temperature ranging from −70 to 20° F. to ultimately form the liquid carbon dioxide product during the first carbon dioxide recovery mode.
5. The method of claim 4 , further comprising: reducing the pressure on of the carbon dioxide rich stream exiting a cooling unit to a pressure ranging from 60-500 psig and the temperature ranging from −70 to 20° F.
6. The method of claim 5 , further comprising: separating the carbon dioxide rich stream at a pressure ranging from 60-500 psig into a first liquid stream of predominantly carbon dioxide and a gaseous stream enriched in methane during the first carbon dioxide recovery mode.
7. The method of claim 6 , further comprising: warming the first liquid stream of predominantly carbon dioxide and performing a further separation into a second the liquid carbon dioxide product stream further depleted of methane and the second gaseous phase stream enriched in methane.
8. The method of claim 7 , further comprising: utilizing either or both the first and second gaseous phase streams enriched in methane with the carbon dioxide depleted stream, in the cooling unit.