Active system for optimization and plugging avoidance of seed/fertilizer in transport conducts
An agricultural implement has a product supply chamber, and a pair of transversely extending product delivering booms, each with a plurality of conduits of varying lengths terminating in product distributing nozzles. A fan supplies air to a mixing chamber which also receives product from the supply chamber providing an air entrained flow of product to each conduit. A controller monitors product delivery and controls implement operation. Each conduit has a pressure tap near the nozzle for providing the controller with a pressure differential indication. The controller initiates a corrective action modifying the operation of the delivery system when a predetermined pressure differential threshold is exceeded. The corrective action may include an increased air flow volume, an additional burst of higher pressure air into the conduit, a temporary increase in air flow from the air flow source, or a reduction in the rate of product flow from the supply chamber.
1. A process for distributing an agricultural particulate material as part of a crop production process having a pneumatic product delivery system associated with an agricultural implement comprising:
providing a support unit associated with the agricultural implement, the transport unit movable on an agricultural field in a longitudinal direction;
supporting at least one product supply chamber on the transport unit which is movable with the transport unit;
providing a pair of product delivering booms extendable transversely, one to each unit side, each boom including a plurality of transversely extending conduits of varying lengths terminating in a product distribution nozzle;
providing an air flow source;
receiving air from the air flow source into a mixing chamber and receiving product from the supply chamber into the mixing chamber and providing an air entrained flow of particles from the mixing chamber to each transversely extending conduit;
fluidly communicating at least one conduit of the plurality of conduits via a pneumatic pressure source, the at least one conduit of the plurality of conduits located downstream of the mixing chamber;
monitoring product delivery and controlling implement operation via a controller;
determining a first pressure in at least one of the pluralityof conduits via at least one inlet pressure tap, and providing at least one outlet pressure tap in each conduit;
measuring a pressure differential and providing a pressure differential indication from the at least one conduit to the controller based on the first pressure at the at least one inlet pressure tap and a second pressure from the at least one outlet pressure tap located in the at least one conduit; and
initiating a corrective action via the controller based upon a predetermined pressure differential indication to slow the ground speed of the agricultural implement when a predetermined pressure differential threshold indicative of imminent conduit blockage in one or more conduits is reached.
2. The process of claim 1 , wherein the particulate material includes at least one of fertilizer and seeds.
3. The process of claim 1 , wherein the ground speed of the transport unit is slowed by reducing an engine speed.
4. The process of claim 1 , wherein the ground speed of the transport unit is slowed by varying an implement transmission ratio.
5. The process of claim 1 , wherein the corrective action maintains product flow near maximum at all times without allowing the conduit to become blocked.
6. A process used with an agricultural implement pneumatic product delivery system for an agricultural implement moving on an agricultural field in a longitudinal direction, comprising:
providing a plurality of transversely extending conduits;
providing an air flow source;
supporting at least one product supply chamber on a transport unit associated with the agricultural implement, the product supply chamber movable with the transport unit;
receiving air from the air flow source into a mixing chamber and receiving product from the supply chamber into the mixing chamber and providing an air entrained flow of particles from the mixing chamber to each transversely extending conduit;
fluidly communicating at least one conduit of the plurality of conduits via a pneumatic pressure source, the at least one conduit of the plurality of conduits being at a location downstream of the mixing chamber;
monitoring product delivery through the plurality of conduits via a controller;
initiating a corrective action via the controller based upon a predetermined pressure differential indication to slow the ground speed of the associated agricultural implement when a predetermined pressure differential threshold indicative of imminent conduit blockage is reached,
wherein the pressure differential is measured with at least one inlet pressure tap and at least one outlet pressure tap located in at least one conduit of the plurality of conduits.
7. The process of claim 6 , wherein the ground speed of the transport unit is slowed by reducing an engine speed.
8. The process of claim 6 , wherein the ground speed of the transport unit is slowed by varying an implement transmission ratio.