Reinforced structural components
Methods for manufacturing reinforced structural components are described. The methods include providing a previously formed steel structural component having a thickness of 0.7 mm to 5 mm. In a reinforcement zone of the structural component, locally depositing a material on the structural component to create a local reinforcement with a minimum thickness of 0.2 mm, wherein locally depositing a material on the structural component includes supplying a metal powder to the reinforcement zone, and substantially simultaneously applying laser heat to melt the metal powder and create the reinforcement by drawing specific geometric shapes on the structural component with the metal powder and the laser heating. The disclosure further relates to a reinforced component obtained using such methods.
1. A method for manufacturing reinforced structural components, the method comprising:
providing a previously formed boron steel structural component made by hot forming die quenching of a boron steel blank, wherein the previously formed component has a thickness of 0.7 mm to 5 mm,
in a reinforcement zone of the previously formed boron steel structural component, locally depositing a material on the previously formed boron steel structural component to create a local reinforcement having a minimum thickness of 0.2 mm, wherein
the locally depositing a material on the previously formed boron steel structural component comprises
supplying a metal powder to the reinforcement zone, and
simultaneously applying laser heat to melt the metal powder and create the local reinforcement by drawing specific geometric shapes on the previously formed boron steel structural component with the metal powder and the laser heating.
2. The method according to claim 1 , wherein the local reinforcement has a thickness from 0.2 mm to 10 mm.
3. The method according to claim 2 , wherein a thickness ratio between the local reinforcement and the previously formed boron steel structural component is from 50% to 300%.
4. The method according to claim 1 , wherein the whole of the previously formed boron steel structural component has the same thickness.
5. The method according to claim 1 , wherein the metal powder is a stainless steel based powder.
6. The method according to claim 1 , wherein the supplying a metal powder to the reinforcement zone comprises feeding a gas-powder flow to the reinforcement zone.
7. The method according to claim 6 , wherein the feeding a gas-powder flow to the reinforcement zone comprises feeding the gas-flow coaxially using a gas powder head coaxially arranged with respect to a laser head.
8. The method according to claim 6 , wherein the feeding a gas-powder flow to the reinforcement zone comprises feeding the gas-flow at an angle between 15° and 60° .
9. The method according to claim 6 , wherein the feeding a gas-powder flow to the reinforcement zone comprises feeding the gas-flow at an angle between 30° and 45° with respect to the previously formed boron steel structural component.
10. The method according to claim 1 , wherein the applying laser heat comprises projecting a laser beam onto the previously formed boron steel structural component and providing relative movement between the laser beam and the previously formed boron steel structural component so as to deposit the specific geometric shapes together with the metal powder.
11. The method according to claim 1 , wherein the applying laser heat comprises using a laser with a power of between 3 kW and 16 kW.
12. The method according to claim 1 , wherein the previously formed boron steel structural component is made from a tailor blank or from a patchwork blank.
13. The method according to claim 1 , further comprising repeating locally supplying a metal powder to the reinforcement zone, and simultaneously applying laser heat to the reinforcement zone.
14. The method according to claim 1 , wherein the applying laser heat comprises using a laser with a power of between 4 kW and 10 kW.
15. The method according to claim 1 , wherein the metal powder has a composition that is the same as a composition of the boron steel blank.
16. A method for manufacturing reinforced structural components, the method comprising:
providing a previously formed steel structural component of constant thickness, wherein the previously formed steel structural component is made by hot forming die quenching of a boron steel sheet of constant thickness between 0.7 and 5 mm,
in a reinforcement zone of the previously formed steel structural component, locally depositing a material on the previously formed steel structural component to create a local reinforcement having a minimum thickness of 0.2 mm, wherein
the locally depositing a material on the previously formed steel structural component comprises
supplying a metal powder to the reinforcement zone, and
simultaneously applying laser heat to melt the metal powder and create the local reinforcement by depositing specific geometric shapes on the previously formed steel structural component with the metal powder and the laser heating, wherein the local reinforcement has a thickness from 0 . 2 mm to 10 mm and a thickness ratio between the local reinforcement and the previously formed steel structural component is from 50% to 300%.
17. The method according to claim 16 , wherein the metal powder is a stainless steel powder.