IP Library › Granted Patent US 10,797,592
Granted Patent B2
US 10,797,592 · App. 16/004,702 · Granted Oct 6, 2020

Power system based on current source

Inventors: Boris S. Jacobson (Westford, MA); John C. Cochran (Portsmouth, RI); Jason D. Adams (Milford, MA); Mark S. Langelier (Harrisville, RI)
Assignee: Raytheon Company
H02M3/02H02J1/04H02J1/08H02M7/02H02M7/42H02M2001/008H02M2001/0087
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Quick Facts
Patent No.
US 10,797,592
App. No.
16/004,702
Granted
Oct 6, 2020
Kind
B2
Abstract

A regulated current-fed power system employs power branching units connected in series. Each power branching unit includes a plurality of parallel-redundant converter groups connected in series with each other within a current path for the regulated current. Each parallel-redundant converter group includes at least two direct current (DC)/DC converters connected in parallel with each other, each sharing the power load. A protection device connected in series with each DC/DC converter disconnects the respective DC/DC converter from the regulated current when the respective DC/DC converter short circuits, with the remaining DC/DC converter(s) then receiving more of the power load. An active clamp connected in parallel with all of the DC/DC converters within a parallel-redundant converter group temporarily sinks a portion of the regulated current when one of the DC/DC converters fails in a short-circuit condition. The active clamp shunts the regulated current around all DC/DC converters within the parallel-redundant converter group converters fail in a short-circuit condition.

Claims (69)

1. A power branching unit comprising:

an input configured to receive a regulated current;

an output configured to provide the regulated current; and

multiple converter groups coupled between the input and the output, each converter group comprising:

multiple direct current/direct current (DC/DC) converters;

multiple protection devices each configured to selectively prevent one of the DC/DC converters from receiving the regulated current; and

an active clamp configured to (i) temporarily sink a portion of the regulated current in response to one of the DC/DC converters failing and (ii) selectively shunt the regulated current around all of the DC/DC converters in response to all of the DC/DC converters failing.

2. The power branching unit of claim 1 , wherein each protection device comprises a fuse or a switching fuse.

3. The power branching unit of claim 1 , further comprising:

an emergency clamp configured to selectively shunt the regulated current around all of the converter groups; and

an emergency power source coupled in series with the emergency clamp.

4. The power branching unit of claim 1 , wherein, for each converter group:

each DC/DC converter comprises a converter controller configured to selectively adapt operation of the associated DC/DC converter; and

the active clamp comprises a clamp controller configured to transmit signals to the converter controllers to adapt operation of the DC/DC converters.

5. The power branching unit of claim 1 , wherein, for each converter group:

each protection device comprises a current sensor; and

the active clamp comprises a clamp controller configured to receive signals indicating a voltage across the converter group and at least one current sensed by at least one of the protection devices in the converter group.

6. The power branching unit of claim 5 , wherein, for each converter group:

the converter group comprises an additional current sensor; and

the clamp controller is further configured to receive a signal indicating a current flowing through the converter group.

7. The power branching unit of claim 1 , further comprising:

a power branching unit controller configured to cause at least one of the converter groups to increase a voltage across its DC/DC converters when all of the DC/DC converters in another of the converter groups fail.

8. The power branching unit of claim 1 , wherein:

the DC/DC converters in at least one of the converter groups are coupled to a power branching unit controller; and

the DC/DC converters in at least one other of the converter groups are coupled to at least one load.

9. The power branching unit of claim 1 , wherein:

for each converter group, the DC/DC converters in the converter group are coupled in parallel with each other and with the active clamp in the converter group;

for each converter group, each DC/DC converter in the converter group is coupled in series with one of the protection devices in the converter group; and

the converter groups are coupled in series with each other.

10. A system comprising:

an alternating current/direct current (AC/DC) converter configured to be coupled to a power source and generate a regulated current; and

multiple power branching units, each power branching unit comprising:

an input configured to receive the regulated current;

an output configured to provide the regulated current; and

multiple converter groups coupled between the input and the output, each converter group comprising:

multiple direct current/direct current (DC/DC) converters;

multiple protection devices each configured to selectively prevent one of the DC/DC converters from receiving the regulated current; and

an active clamp configured to (i) temporarily sink a portion of the regulated current in response to one of the DC/DC converters failing and (ii) selectively shunt the regulated current around all of the DC/DC converters in response to all of the DC/DC converters failing.

11. The system of claim 10 , wherein each protection device comprises a fuse or a switching fuse.

12. The system of claim 10 , wherein each power branching unit further comprises:

an emergency clamp configured to selectively shunt the regulated current around all of the converter groups; and

an emergency power source coupled in series with the emergency clamp.

13. The system of claim 10 , wherein, for each converter group:

each DC/DC converter comprises a converter controller configured to selectively adapt operation of the associated DC/DC converter; and

the active clamp comprises a clamp controller configured to transmit signals to the converter controllers to adapt operation of the DC/DC converters.

14. The system of claim 10 , wherein, for each converter group:

each protection device comprises a current sensor; and

the active clamp comprises a clamp controller configured to receive signals indicating a voltage across the converter group and at least one current sensed by at least one of the protection devices in the converter group.

15. The system of claim 14 , wherein, for each converter group:

the converter group comprises an additional current sensor; and

the clamp controller is further configured to receive a signal indicating a current flowing through the converter group.

16. The system of claim 10 , wherein each power branching unit further comprises:

a power branching unit controller configured to cause at least one of the converter groups in the power branching unit to increase a voltage across its DC/DC converters when all of the DC/DC converters in another of the converter groups in the power branching unit fail.

17. The system of claim 10 , wherein, for each power branching unit:

the DC/DC converters in at least one of the converter groups are coupled to a power branching unit controller; and

the DC/DC converters in at least one other of the converter groups are coupled to at least one load.

18. The system of claim 10 , wherein, for each power branching unit:

for each converter group, the DC/DC converters in the converter group are coupled in parallel with each other and with the active clamp in the converter group;

for each converter group, each DC/DC converter in the converter group is coupled in series with one of the protection devices in the converter group; and

the converter groups are coupled in series with each other.

19. The system of claim 10 , further comprising:

a power bus configured to provide the regulated current from the AC/DC converter to the power branching units.

20. A method comprising:

receiving a regulated current at an input of a power branching unit;

providing the regulated current from an output of the power branching unit; and

passing the regulated current through multiple converter groups, each converter group comprising:

multiple direct current/direct current (DC/DC) converters;

multiple protection devices each configured to selectively prevent one of the DC/DC converters from receiving the regulated current; and

an active clamp configured to (i) temporarily sink a portion of the regulated current in response to one of the DC/DC converters failing and (ii) selectively shunt the regulated current around all of the DC/DC converters in response to all of the DC/DC converters failing.

Continuity (2)
Continuation 14579921 · Dec 22, 2014
Related Publication 20180294715A1 · Oct 11, 2018