IP Library › Granted Patent US 10,800,975
Granted Patent B2
US 10,800,975 · App. 15/972,530 · Granted Oct 13, 2020

Process for making renewable surfactant intermediates and surfactants from fats and oils and products thereof

Inventors: Jeffrey John Scheibel (Glendale, OH); Scott Leroy Cron (Liberty Township, OH); Stephen Anthony Derose (Reading, OH); Ryan Michael West (West Chester, OH); Phillip Kyle Vinson (Fairfield, OH); Thomas Earl Williams (Sunman, IN); Kevin Lee Garber (Loveland, OH); Praveen Kumar Depa (Hyde Park, OH)
Assignee: The Procter & Gamble Company
C10G3/50C07C2/64C07C5/327C07C5/333C07C29/16C07C303/14C07C303/24C07C309/62C10G3/00C10G3/42C10G29/205C10G35/00C11D1/146C11D1/22C11D1/37C11D3/34C10G2300/1011C10G2300/1014C10G2300/1051C10G2400/30Y02P30/20
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Quick Facts
Patent No.
US 10,800,975
App. No.
15/972,530
Granted
Oct 13, 2020
Kind
B2
Abstract

The present invention relates generally to methods for producing renewable detergent compounds. More specifically, the invention relates to methods for producing detergent intermediates, including bio-linear alkylbenzene (LAB), bio-alcohols, and long chain bio-paraffins, from natural oils.

Claims (21)

1. A method for producing an alkylbenzene and a detergent alcohol from a natural oil and kerosene comprising:

a) providing a first feed stream comprising natural oil;

b) deoxygenating said first feed stream to form a stream comprising bio-paraffins;

c) removing volatile components and gases from said stream comprising bio-paraffins to form a purified bio-paraffin stream;

d) fractionating said purified bio-paraffin stream into three fractions, wherein a first fraction comprises a lower boiling range, a second fraction comprises a middle boiling range, and a third fraction comprises a high boiling range wherein the first, second and third fractions are free from geologically derived carbon;

e) providing a second stream comprising kerosene;

f) hydrotreating said second stream;

g) sieving said hydrotreated second stream to form a stream comprising kerosene-based paraffin;

h) combining said first fraction of purified bio-paraffin with said kerosene-based paraffin;

i) dehydrogenating said combination of said first fraction of purified bio-paraffin and said kerosene-based paraffin to form a stream comprising olefins;

j) alkylating said stream comprising olefins with a third feed stream comprising benzene to form a stream comprising alkylbenzenes;

k) dehydrogenating said second fraction of purified bio-paraffin to form a stream comprising olefins and paraffins;

l) separating said olefins from said paraffins in said stream comprising olefins and paraffins to form an olefin stream;

m) hydroformylating said olefin stream to form a stream comprising detergent alcohols.

2. The method of claim 1 , wherein said third fraction of purified bio-paraffin is sulfoxidized to form a stream comprising paraffin sulfonate.

3. The method of claim 1 , wherein said purified paraffin stream has greater than about 90% purity, wherein said purified paraffin stream comprises less than about 5% branched paraffins, less than about 3% olefins and cyclic compounds, and less than about 2% alcohols, esters, aldehydes, and fatty acids.

4. The method of claim 1 , wherein said purified bio-paraffin stream comprises paraffins ranging in chain length from C10 to C18.

5. The method of claim 1 , wherein said second feed stream comprises renewable benzene.

6. The method of claim 1 , wherein said natural oil is selected from the group consisting of coconut oil, palm kernel oil, palm oil, and mixtures thereof.

7. The method of claim 1 , wherein said alkylbenzenes are sulfonated.

8. The method of claim 1 , wherein said detergent alcohols are sulfated.

Continuity (3)
Continuation 14629526 · Feb 24, 2015
Provisional Application 61944058 · Feb 25, 2014
Related Publication 20180251411A1 · Sep 6, 2018