Construction elements
View Patent ↗A construction element is provided for forming a corner of a surface of a building, the surface including wall panels attached to framing studs. The construction element includes: a corner-forming surface that that is shaped to extend, in a cross-sectional view, between two separate wall panels, such that ends of the corner-forming surface, as viewed in the cross-sectional view, substantially match respective corners of the wall panels; and a fastener strip that, in a state in which the corner-forming surface is in its installed position with respect to the framing studs, is substantially parallel to one or more of the framing studs, such that a fastener can attach the fastener strip to one or more of the studs without passing through the wall panel.
1. A construction element for forming a corner at which two building surfaces join, the surfaces comprising wall panels attached to framing studs, the construction element comprising:
a body including:
an outer corner-forming surface that is shaped to extend, in a cross-sectional view, between two separate wall panels, such that ends of the outer corner-forming surface, as viewed in the cross-sectional view, substantially match respective corners of the wall panels, the outer corner-forming surface being curved and having a constant radius over a majority of a length of the outer corner-forming surface;
a stud attachment surface that is connected to the outer corner-forming surface; and
an inner corner-forming surface that is connected to the stud attachment surface,
wherein the body is shaped to form a corner between two intersecting wall surfaces, and is configured to attach to studs of respective walls such that no stud of one wall that is part of the corner connects directly to a stud of another wall that is part of the corner, and as viewed in the cross-sectional view, a minimum distance between the outer corner-forming surface and the inner corner-forming surface is less than a length of the stud attachment surface.
2. The construction element of claim 1 , wherein the body is of foam material.
3. A wall structure, comprising:
a plurality of framing studs;
a plurality of wall panels connected to the framing studs to define at least two separate wall surfaces; and the construction element of claim 1 , wherein the construction element forms a corner of an interior wall of a building, and the stud attachment surface is attached to one of the studs.
4. A method of using a construction element to form a corner at which two building surfaces join, the surfaces being surfaces of wall panels attached to framing studs, the construction element comprising a body including:
an outer corner-forming surface that is shaped to extend, in a cross-sectional view, between two separate wall panels, such that ends of the outer corner-forming surface, as viewed in the cross-sectional view, substantially match respective corners of the wall panels;
a stud attachment surface that is connected to the outer corner-forming surface; and
an inner corner-forming surface that is connected to the stud attachment surface,
wherein the body is shaped to form a corner between two intersecting wall surfaces, and is configured to attach to studs of respective walls such that no stud of one wall that is part of the corner connects directly to a stud of another wall that is part of the corner, and
as viewed in the cross-sectional view, a minimum distance between the outer corner-forming surface and the inner corner-forming surface is less than a length of the stud attachment surface, the method comprising:
attaching the stud attachment surface of the construction element to an attachment surface of one of the framing studs, the stud attachment surface being longer, as viewed in the cross-sectional view, than the attachment surface of the one of the framing studs; and after attaching the construction element to the framing studs, attaching the wall panels to the studs.
5. The method of claim 4 , wherein the wall panels comprise drywall sheets.
6. The method of claim 4 , further comprising attaching wing portions, extending from ends of the outer corner-forming surface, to the wall panels after attaching the wall panels to the studs.
7. The method of claim 6 , further comprising removing a release layer from the attaching portions prior to attaching the wing portions to the wall panels.
8. The method of claim 4 , further comprising applying drywall compound to cover a seam between the corner construction element and the wall panels, after attaching the wall panels to the studs.
9. The method of claim 4 , wherein the wall panels lie along intersecting lines after being installed.
10. The method of claim 4 , wherein the corner-forming surface comprises a facing layer attached to a base layer.
11. The method of claim 10 , wherein the facing layer is of paper material, fiberglass, plastic material or a composite, and the base layer is of metal, fiberglass, plastic material, or a composite.
12. The method of claim 4 , wherein the outer corner-forming surface is a curved surface.
13. The method of claim 4 , wherein the body is of foam material.
14. The method of claim 4 , wherein a radius of the outer corner-forming surface is in a range of from 2 inches to 30 inches.
15. The method of claim 4 , wherein a radius of the outer corner-forming surface is in a range of from 5 inches to 30 inches.
16. The method of claim 4 , wherein a radius of the outer corner-forming surface is in a range of from 8 inches to 30 inches.
17. The construction element of claim 1 , wherein a radius of the outer corner-forming surface is in a range of from 2 inches to 30 inches.
18. The construction element of claim 1 , wherein a radius of the outer corner-forming surface is in a range of from 5 inches to 30 inches.
19. The construction element of claim 1 , wherein a radius of the outer corner-forming surface is in a range of from 8 inches to 30 inches.