Lubricant for conveying containers
The passage of a container along a conveyor is lubricated by applying to the container or conveyor a lubricant composition comprising a water-miscible silicone material having a silicone emulsion wherein the silicone emulsion contains less than 500 ppm of a triethanolamine salts of alkyl benzene sulfonic acid compounds.
1. A method for lubricating the passage of a container along a conveyor comprising
applying a lubricant composition through non-energized orifice nozzles at a pressure of less than 80 psi to at least a portion of the container-contacting surface of the conveyor or at least a portion of the conveyor-contacting surface of the container to create a thin film,
wherein the lubricant composition is not applied for a period of time and applied for a period of time and the ratio of not applied time to applied time is at least 30:1,
the lubricant composition comprising a silicone emulsion,
wherein the lubricant composition contains less than about 500 ppm of triethanolamine salts of alkyl benzene sulfonic acid compounds, has a viscosity of less than 40 centipoise when measured using a Brookfield viscometer with an RV2 spindle at a spindle speed of 20 RPM, and the thin film has a thickness of less than about 2 mm.
2. The method of claim 1 , wherein the silicone emulsion includes emulsifiers other than triethanolamine salts of alkyl benzene sulfonic acid compounds.
3. The method of claim 1 , wherein the silicone emulsion includes emulsifiers selected from the group of linear alkyl phenol ethoxylates, branched alkyl phenol ethoxylates, linear primary alcohol ethoxylates, branched primary alcohol ethoxylates, linear secondary alcohol ethoxylates, branched secondary alcohol ethoxylates, poly alkylene oxide modified polydimethylsiloxanes, sorbitan derivatives, sodium alkyl aryl polyether sulfonate compounds, sodium alkyl aryl sulfonate compounds trimethyl ammonium salts, and mixtures thereof.
4. The method of claim 1 , wherein the silicone emulsion is a polydimethylsiloxane emulsion.
5. The method of claim 1 , wherein the lubricant composition comprises:
a. from about 0.0015 to about 50 wt. % of a silicone emulsion; and
b. from about 50 to about 99.999 wt. % water.
6. The method of claim 1 , wherein the lubricant composition is applied from a spray nozzle at a pressure of less than 60 psi.
7. The method of claim 1 , wherein the lubricant composition has less than 5% failure when measured using the PET compatibility test.
8. The method of claim 1 , wherein the lubricant composition maintains an average coefficient of friction of between about 0.05 and 0.25.
9. The method of claim 1 , wherein the lubricant composition is not diluted prior to spraying.
10. The method of claim 1 , wherein the lubricant composition is diluted in line prior to use with a ratio of lube concentrate to water equal to between ⅕ and 1/1000.
11. The method of claim 1 , wherein the lubricant composition is substantially free of triethanolamine salts of alkyl benzene sulfonic acid compounds.
12. The method of claim 1 , wherein the lubricant composition is substantially free of an anionic surfactant.
13. The method of claim 1 , wherein the lubricant composition further comprises an additional functional ingredient selected from the group consisting of water miscible lubricants, hydrophilic diluents, antimicrobial agents, stabilizing/coupling agents, detergents and dispersing agents, anti-wear agents, viscosity modifiers, sequestrants, corrosion inhibitors, film forming materials, antioxidants, antistatic agents and mixtures thereof.
14. The method of claim 1 , wherein the lubricant composition further comprises a water-miscible lubricant selected from the group consisting of a phosphate ester, an amine, an amine derivative, and mixtures thereof.
15. The method of claim 1 , wherein the lubricant composition is applied to a first portion of the conveyor and maintains a first coefficient of friction and a second portion of the conveyor and maintains a second coefficient of friction and the first coefficient of friction and the second coefficient of friction are not the same.
16. The method of claim 1 , wherein the alkyl benzene sulfonic acid is dodecyl benzene sulfonic acid.
17. The method of claim 1 , wherein the ratio of not applied time to applied time is at least 180:1.
18. The method of claim 1 , wherein the ratio of not applied time to applied time is at least 1000:1.
19. A method for lubricating the passage of a container along a conveyor comprising applying a lubricant composition through non-energized orifice nozzles at a pressure of less than 60 psi to at least a portion of the container-contacting surface of the conveyor or at least a portion of the conveyor-contacting surface of the container to create a thin film,
wherein the lubricant composition is not applied for a period of time and applied for a period of time and the ratio of not applied time to applied time is at least 180:1 and the thin film has a thickness of less than about 2 mm,
the lubricant composition comprising from about 0.0015 to about 50 wt. % of polydimethylsiloxane emulsion and from about 50 to about 99.999 wt. % water,
wherein the lubricant composition is substantially free of triethanolamine salts of alkyl benzene sulfonic acid compounds and has a viscosity of less than 40 centipoise when measured using a Brookfield viscometer with an RV2 spindle at a spindle speed of 20 RPM, and
the composition maintains an average coefficient of friction of between about 0.05 and 0.25 over the entire period of use.
20. The method of claim 19 , wherein the polydimethylsiloxane emulsion includes emulsifiers other than triethanolamine salts of alkyl benzene sulfonic acid compounds.
21. The method of claim 19 , wherein the polydimethylsiloxane emulsion includes emulsifiers selected from the group of linear alkyl phenol ethoxylates, branched alkyl phenol ethoxylates, linear primary alcohol ethoxylates, branched primary alcohol ethoxylates, linear secondary alcohol ethoxylates, branched secondary alcohol ethoxylates, poly alkylene oxide modified polydimethylsiloxanes, sorbitan derivatives, sodium alkyl aryl polyether sulfonate compounds, sodium alkyl aryl sulfonate compounds trimethyl ammonium salts, and mixtures thereof.
22. The method of claim 19 , wherein the lubricant composition has less than 5% failure when measured using the PET compatibility test.
23. The method of claim 19 , wherein the lubricant composition is not diluted prior to spraying.
24. The method of claim 19 , wherein the lubricant composition is diluted in line prior to use with a ratio of lube concentrate to water equal to between ⅕ and 1/1000.
25. The method of claim 19 , wherein the lubricant composition is substantially free of an anionic surfactant.
26. The method of claim 19 , wherein the lubricant composition further comprises an additional functional ingredient selected from the group consisting of water miscible lubricants, hydrophilic diluents, antimicrobial agents, stabilizing/coupling agents, detergents and dispersing agents, anti-wear agents, viscosity modifiers, sequestrants, corrosion inhibitors, film forming materials, antioxidants, antistatic agents and mixtures thereof.
27. The method of claim 19 , wherein the lubricant composition further comprises a water-miscible lubricant selected from the group consisting of a phosphate ester, an amine, an amine derivative, and mixtures thereof.
28. The method of claim 19 , wherein the lubricant composition is applied to a first portion of the conveyor and maintains a first coefficient of friction and a second portion of the conveyor and maintains a second coefficient of friction and the first coefficient of friction and the second coefficient of friction are not the same.
29. The method of claim 19 , wherein the alkyl benzene sulfonic acid is dodecyl benzene sulfonic acid.
30. The method of claim 19 , wherein the ratio of not applied time to applied time is at least 1000:1.