Field device interface seal and electrical insulation

1. A field device assembly for an industrial process comprising:

an industrial process field device comprising:

a pressure sensor; and

a housing containing the pressure sensor and comprising a base including a base interface having a first base process opening;

a flange attached to the base of the housing and including a coplanar interface having a first flange process opening; and

a sealing and electrically insulating system comprising a gasket comprising a dielectric material and including a first gasket process opening aligned with the first base process opening and the first flange process opening, a first surface engaging the base interface, a second surface that is opposite the first surface engaging the coplanar interface; and

wherein the gasket electrically insulates the housing of the field device from the flange; and

a pressure at the first flange process opening is communicated to the pressure sensor through the first base process opening and via a first pressure sensing line.

2. The field device assembly of claim 1 , wherein:

the sealing and electrically insulating system includes a first O-ring engaging the first surface of the gasket surrounding the first gasket process opening and the base interface surrounding the first base process opening; and

the first O-ring and the gasket form a first sealed passageway between the coplanar interface and the base interface and through the first flange process opening, the first gasket process opening, the first O-ring and the first base process opening.

3. The field device assembly of claim 2 , wherein the gasket includes a first annular protuberance, which extends from the second surface, surrounds the first gasket process opening, and engages the coplanar interface surrounding the first flange process opening.

4. The field device assembly of claim 3 , wherein a thickness of the gasket at the first annular protuberance is thicker than portions of the gasket surrounding the first annular protuberance.

5. The field device assembly of claim 4 , wherein the thickness of the gasket at the first annular protuberance is approximately 10%-22% thicker than the portions of the gasket surrounding the first annular protuberance.

6. The field device assembly of claim 1 , wherein:

the base interface includes a second base process opening; the coplanar interface includes a second flange process opening; and

a pressure at the second flange process opening is communicated to the pressure sensor through the second base process opening and via a second pressure sensing line; and

the gasket includes a second gasket process opening aligned with the second base process opening and the second flange process opening.

7. The field device assembly of claim 6 , wherein:

the sealing and electrically insulating system includes:

a first O-ring engaging the first surface of the gasket surrounding the first gasket process opening and the base interface surrounding the first base process opening; and

a second O-ring engaging the first surface of the gasket surrounding the second gasket process opening and the base interface surrounding the second base process opening;

the first O-ring and the gasket form a first sealed passageway between the coplanar interface and the base interface and through the first flange process opening, the first gasket process opening, the first O-ring and the first base process opening; and

the second O-ring and the gasket form a second sealed passageway between the coplanar interface and the base interface and through the second flange process opening, the second gasket process opening, the second O-ring and the second base process opening.

8. The field device assembly of claim 7 , wherein the gasket includes:

a first annular protuberance, which extends from the second surface, surrounds the first gasket process opening, and engages the coplanar interface surrounding the first flange process opening; and

a second annular protuberance, which extends from the second surface, surrounds the second gasket process opening, and engages the coplanar interface surrounding the second flange process opening.

9. The field device assembly of claim 8 , wherein a thickness of the gasket at the first and second annular protuberances is thicker than portions of the gasket surrounding the first and second annular protuberances.

10. The field device assembly of claim 9 , wherein the thickness of the gasket at the first and second annular protuberances is approximately 10%-22% thicker than the portions of the gasket surrounding the first and second annular protuberances.

11. The field device assembly of claim 10 , wherein the first surface of the gasket is substantially flat.

12. The field device assembly of claim 11 , wherein a thickness of the gasket is substantially uniform except at the first and second protuberances.

13. The field device assembly of claim 12 , wherein the gasket includes four bolt openings.

14. The system of claim 13 , wherein:

each of the first and second gasket process openings are circular and have a diameter of approximately 1.0 inch;

the first and second gasket process openings are separated by a distance of approximately 0.30 inch;

a width of the gasket is approximately 2.40 inches; and

a length of the gasket is approximately 2.90 inches.

15. A field device assembly for an industrial process comprising:

an industrial process field device comprising:

a pressure sensor; and

a housing containing the pressure sensor and comprising a base including a base interface having a first base process opening and a second base process opening;

a flange attached to the base of the housing and including a coplanar interface having a first flange process opening and a second flange process opening; and

a sealing and electrically insulating system comprising:

a gasket comprising a dielectric material, a first gasket process opening aligned with the first base process opening and the first flange process opening, a second gasket process opening aligned with the second base process opening and the second flange process opening, a first surface engaging the base interface, a second surface opposite the first surface and engaging the coplanar interface, wherein the gasket electrically insulates the housing of the field device from the flange;

a first O-ring engaging the first surface of the gasket surrounding the first gasket process opening and the base interface surrounding the first base process opening;

a second O-ring engaging the first surface of the gasket surrounding the second gasket process opening and the base interface surrounding the second base process opening; and

wherein a pressure at the first flange process opening is communicated to the pressure sensor through the first base process opening and a first pressure sensing line, and a pressure at the second flange process opening is communicated to the pressure sensor through the second base process opening and a second pressure sensing line.

16. The field device assembly of claim 15 , wherein the gasket comprises:

a first annular protuberance, which extends from the second surface, surrounds the first gasket process opening, and engages the coplanar interface surrounding the first flange process opening; and

a second annular protuberance, which extends from the second surface, surrounds the second gasket process opening, and engages the coplanar interface surrounding the second flange process opening.

17. The field device assembly of claim 16 , wherein a thickness of the gasket at the first and second annular protuberances is thicker than portions of the gasket surrounding the first and second annular protuberances.

18. The system of claim 17 , wherein:

each of the first and second gasket process openings are circular and have a diameter of approximately 1.0 inch;

the first and second gasket process openings are separated by a distance of approximately 0.30 inch;

a width of the gasket is approximately 2.40 inches; and

a length of the gasket is approximately 2.90 inches.

19. A method of sealing a fluid passageway between a coplanar interface of a flange and a base interface of a field device for an industrial process having a pressure sensor, and electrically insulating the field device from the flange using a sealing and electrically insulating system, the method comprising:

a gasket comprising a dielectric material, the gasket having a first gasket process opening, a first surface, a second surface opposite the first surface, and a first annular protuberance extending from the second surface and surrounding the first gasket process opening; and

a first O-ring engaging the first surface of the gasket surrounding the first gasket process opening;

the method comprising:

engaging the coplanar interface surrounding a first flange process opening with the first annular protuberance;

engaging the base interface surrounding a first base process opening with the O-ring;

electrically insulating the field device from the flange using the gasket; and

forming a first sealed passageway between the coplanar interface and the base interface and through the first flange process opening, the first gasket process opening, the O-ring and the first base process opening comprising compressing the O-ring and the gasket between the base interface and the coplanar interface,

wherein a pressure at the first flange process opening is communicated to the pressure sensor through the first base process opening and via a first pressure sensing line.