IP Library › Granted Patent US 10,820,966
Granted Patent B2
US 10,820,966 · App. 16/236,864 · Granted Nov 3, 2020

Orthodontic digital bracket for using digital library and method of manufacturing the same

Inventors: Jin Chul Kim (Yangsan-si, KR); Jin Baek Kim (Busan, KR)
Assignee: DIO CORPORATION
A61C7/002A61B5/00A61C7/14A61C7/146A61C9/0046A61C13/0004A61C7/145A61C13/0013A61C13/34
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Quick Facts
Patent No.
US 10,820,966
App. No.
16/236,864
Granted
Nov 3, 2020
Kind
B2
Abstract

A method of manufacturing an orthodontic digital bracket using a digital library, including: loading an oral scan image and extracting one virtual orthodontic template corresponding to each of tooth images that are virtually adjusted according to a preset consecutive tooth arrangement structure from a digital library; aligning and disposing each of virtual brackets and a virtual wire of the extracted virtual orthodontic template corresponding to the consecutive tooth arrangement structure of each of the tooth images that are virtually adjusted; and designing each of digital brackets configured to include a jig portion assembled with a top of each of the virtual brackets to surround a top of each of the tooth images, and a grip protrusion portion configured to protrude from a top end of the jig portion while being integrated therewith, and three-dimensionally printing each of the digital brackets based on design data.

Claims (18)

1. A method of manufacturing an orthodontic digital bracket using a digital library, comprising:

loading an oral scan image obtained corresponding to an internal profile of an oral cavity of a subject onto a simulation apparatus for three-dimensional image processing;

virtually adjusting each of tooth images in the oral scan image according to a preset consecutive tooth arrangement structure, using the simulation apparatus, including

separating each of the tooth images from a gum image in the oral scan image,

setting an alignment reference portion at each of the tooth images, each alignment reference portion including a first reference line configured to connect a central portion with both sides of each of the tooth images and guide a lateral movement of thereof, and a second reference line configured to guide a longitudinal movement corresponding to an implantation angle of each of the tooth images, and

virtually adjusting each of the tooth images by three-dimensionally processing the alignment reference portion, including virtually rotating and moving each of the tooth images such that first reference lines of the tooth images virtually adjusted form a consecutive tooth arrangement structure which conforms to the preset consecutive tooth arrangement structure;

extracting a virtual orthodontic template, which has virtual brackets and a virtual wire connecting the virtual brackets in series, from the digital library saved at a storage medium;

virtually aligning and disposing each of the virtual brackets to correspond to the consecutive tooth arrangement structure of the tooth images that are virtually adjusted, using the simulation apparatus;

designing each of digital brackets including

i) a jig portion assembled with a top of each of the virtual brackets and configured to surround a top of each of the tooth images virtually adjusted, and

ii) a grip protrusion portion protruding from a top end of the jig portion while being integrated therewith, using the simulation apparatus; and

three-dimensionally printing each of the digital brackets based on design data created by the designing each of the digital brackets.

2. The method of claim 1 , wherein the designing includes:

forming a segment edge partially incised along a boundary portion between the jig portion and the top of each of the virtual brackets; and

forming a marking portion on which type and position information of each of teeth is displayed at an end of the grip protrusion portion.

3. The method of claim 1 , wherein the digital library comprises digital external shape information of a plurality of virtual orthodontic templates that includes a dental arch profile, a type of a tooth, and an arrangement interval and angle as selection items.

4. The method of claim 1 , further comprising:

designing a retainer apparatus comprising a first cover groove portion assembled with an external profile of each of the tooth images to fix a state in which the digital brackets are installed at each teeth and a second cover groove portion assembled with external profiles of the virtual brackets and the virtual wire.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 31, 2018
From: KIM, JIN CHUL; KIM, JIN BAEK
To: DIO CORPORATION
Reel/Frame 047995/0563 →
Priority Claims (3)
KR 10-2016-0101282 · Aug 9, 2016 · national
KR 10-2016-0101285 · Aug 9, 2016 · national
KR 10-2016-0101291 · Aug 9, 2016 · national
Continuity (2)
Division 15317224
Related Publication 20190133716A1 · May 9, 2019
Cited By (2)
US 12,521,208 US 12,588,980