Wire electrical discharge machine
To provide a wire electrical discharge machine for which the machining precision of corner parts and corner exit parts in a workpiece are improved. A wire electrical discharge machine includes a machining path compensation unit which compensates a machining path, in a case of creating a corner part which is a circular arc as a second machining block, by compensating a position of a center of the circular arc of the second machining block by way of a first compensation vector calculated based on at least one indicator among the four indicators of deflection of a wire electrode, etc., and inserting a linear first compensation block between an end point of the first machining block and a start point of a second machining block which was compensated, and by eliminating a predetermined distance from the start point of a third machining block, creates a starting point of this third machining block, and then inserts a second compensation block between the end point of the compensated second machining block and the created starting point of the first machining block.
1. A wire electrical discharge machine which creates a machining path consisting of successive first, second and third machining blocks based on commands of a machining program, and performs electrical discharge machining on a workpiece by making a wire electrode and the workpiece to relatively move according to the machining path, the wire electrical discharge machine comprising:
a processor and a memory connectively coupled to the processor, the processor configured to compensate the machining path,
in a case of creating a corner part which is a circular arc as the second machining block,
by compensating a position of the center of a circular arc of the second machining block by way of a compensation vector calculated based on at least one indicator among four indicators of: deflection of the wire electrode; amount of change in voltage between the wire electrode and the workpiece in the second machining block relative to the first machining block; amount of change in relative movement speed between the wire electrode and the workpiece in the second machining block relative to the first machining block; and amount of change in electrical discharge pulse number per unit time between the wire electrode and the workpiece in the second machining block relative to the first machining block; and inserting a linear first compensation block between an end point of the first machining block and a start point of the second machining block which was compensated, and
creating a starting point of the third machining block by eliminating or extending a predetermined distance from a start point of the third machining block, and then inserting a second compensation block between the end point of the second machining block which was compensated, and the starting point of the third machining block which was created, wherein
the processor
calculates the compensation vector based on a correction factor according to the radius and central angle of a circular arc of the second machining block, and
based on the calculated compensation vector, creates the machining path for operation of the wire electrical discharge machine.
2. The wire electrical discharge machine according to claim 1 , wherein
the processor compensates the radius of the circular arc of the second machining block according to the correction factor, without changing the position of the start point of the second machining block which was compensated by the compensation vector.
3. The wire electrical discharge machine according to claim 2 , wherein
the second compensation block is a circular arc extending the second machining block in which the radius was compensated.
4. The wire electrical discharge machine according to claim 3 , wherein
the processor calculates the predetermined distance based on at least one indicator among four indicators of: deflection of the wire electrode; amount of change in voltage between the wire electrode and the workpiece in the third machining block relative to the second machining block; amount of change in relative movement speed between the wire electrode and the workpiece in the third machining block relative to the second machining block; and amount of change in electrical discharge pulse number per unit time between the wire electrode and the workpiece in the third machining block relative to the second machining block.
5. The wire electrical discharge machine according to claim 4 , wherein
the processor calculates the predetermined distance based on the correction factor.
6. The wire electrical discharge machine according to claim 2 , wherein
the processor calculates the predetermined distance based on at least one indicator among four indicators of: deflection of the wire electrode; amount of change in voltage between the wire electrode and the workpiece in the third machining block relative to the second machining block; amount of change in relative movement speed between the wire electrode and the workpiece in the third machining block relative to the second machining block; and amount of change in electrical discharge pulse number per unit time between the wire electrode and the workpiece in the third machining block relative to the second machining block.
7. The wire electrical discharge machine according to claim 6 , wherein
the processor calculates the predetermined distance based on the correction factor.
8. The wire electrical discharge machine according to claim 1 , wherein
the processor calculates the predetermined distance based on at least one indicator among four indicators of: deflection of the wire electrode; amount of change in voltage between the wire electrode and the workpiece in the third machining block relative to the second machining block; amount of change in relative movement speed between the wire electrode and the workpiece in the third machining block relative to the second machining block; and amount of change in electrical discharge pulse number per unit time between the wire electrode and the workpiece in the third machining block relative to the second machining block.
9. The wire electrical discharge machine according to claim 8 , wherein
the processor calculates the predetermined distance based on the correction factor.