Heat transfer through frame component of head-mounted device

1. An apparatus comprising:

a frame component of a head-mounted device (HMD) configured to secure the HMD to a head of a user, the frame component comprising therein (i) a first compartment, (ii) a second compartment, and (iii) a channel connecting the first compartment and the second compartment, wherein the frame component is configured to be positioned along a side of the head with the channel passing over an ear of the head, the first compartment disposed on a first side of the ear, and the second compartment disposed on a second side of the ear;

an eyepiece comprising a thermally conductive subframe and one or more components thermally connected to the subframe;

a battery disposed within the first compartment;

a processor disposed within the second compartment;

a heat pipe extending from the first compartment to the second compartment through the channel and configured to transfer heat from the processor to the battery;

a hinge connecting the eyepiece to the second compartment of the frame component, wherein the hinge is thermally conductive and configured to transfer heat from the one or more components to the heat pipe, wherein a rate of heat transfer through the hinge is greater than a threshold value when the hinge is in an open conformation that configures the frame component to be positioned along the side of the head, and wherein the rate of heat transfer through the hinge is smaller than the threshold value when the hinge is in a folded conformation that configures the frame component to be positioned for storage;

a first conductive plate disposed within the first compartment, wherein the battery is disposed on and in thermal contact with the first conductive plate, wherein a first end of the heat pipe is in thermal contact with the first conductive plate, and wherein the first conductive plate comprises metal or graphite; and

a second conductive plate disposed within the second compartment, wherein the processor is disposed on and in thermal contact with the second conductive plate, wherein a second end of the heat pipe is in thermal contact with the second conductive plate, and wherein the second conductive plate comprises metal or graphite.

2. The apparatus of claim 1 , wherein the channel connects a top portion of the first compartment to a top portion of the second compartment, wherein the heat pipe spans the first compartment by extending diagonally from a bottom portion of the first compartment to the top portion of the first compartment, and wherein the heat pipe spans the second compartment by extending diagonally from a bottom portion of the second compartment to the top portion of the second compartment.

3. The apparatus of claim 1 , wherein the heat pipe spans the battery by extending diagonally from a first corner of the battery to a second corner of the battery to dissipate heat from the processor across an area of the battery.

4. The apparatus of claim 1 , wherein the first compartment is disposed posterior to the ear, wherein the second compartment is disposed anterior to the ear, and wherein the one or more components include a display and a camera.

5. The apparatus of claim 1 , wherein a first end of the heat pipe is in thermal contact with the battery, and wherein a second end of the heat pipe is in thermal contact with the processor.

6. The apparatus of claim 1 , wherein a first surface area of a portion of the frame component defining the first compartment is greater than a second surface area of the frame component defining the second compartment.

7. The apparatus of claim 1 , wherein the first conductive plate spans an area of the battery, and wherein the second conductive plate spans an area of a printed circuit board on which the processor is disposed.

8. The apparatus of claim 1 , wherein portions of a first side of the frame component are configured to be positioned in contact with the side of the head, and wherein the apparatus further comprises:

one or more first conductive features disposed on the first conductive plate and projecting perpendicularly therefrom to mate with one or more corresponding first openings in a second side of the frame component to transfer heat away from the side of the head, wherein the second side is opposite to the first side; and

one or more second conductive features disposed on the second conductive plate and projecting perpendicularly therefrom to mate with one or more corresponding second openings in the second side of the frame component to transfer heat away from the side of the head.

9. The apparatus of claim 1 , wherein portions of a first side of the second compartment are configured to be positioned in contact with the side of the head, and wherein the apparatus further comprises:

an insulating plate disposed within the second compartment between the first side of the second compartment and the processor to insulate the side of the head from heat generated by the processor.

10. The apparatus of claim 1 , wherein the channel is a first channel, and wherein the heat pipe comprises:

a second channel defined by a conductive material;

a fluid disposed within the second channel and configured to (i) be vaporized by heat absorbed at a first end of the heat pipe disposed within the second compartment, (ii) travel as vapor along a length of the second channel to a second end of the heat pipe disposed within the first compartment, and (iii) be condensed at the second end of the heat pipe as heat is transferred therefrom to the battery; and

a wick structure disposed circumferentially within the second channel and configured to transfer the condensed fluid from the second end of the heat pipe to the first end of the heat pipe by way of capillary action.

11. A system comprising:

a frame component of a head-mounted device (HMD) configured to secure the HMD to a head of a user, the frame component comprising therein (i) a first compartment, (ii) a second compartment, and (iii) a channel connecting the first compartment and the second compartment, wherein the frame component is configured to be positioned along a side of the head with the channel passing over an ear of the head, the first compartment disposed posterior to the ear, and the second compartment disposed anterior to the ear;

a battery disposed within the first compartment;

a processor disposed within the second compartment;

an eyepiece comprising a display and a camera;

a hinge connecting the eyepiece to the second compartment of the frame component, wherein the hinge is thermally conductive and configured to thermally connect the eyepiece to the second compartment, wherein a rate of heat transfer through the hinge is greater than a threshold value when the hinge is in an open conformation that configures the frame component to be positioned along the side of the head, and wherein the rate of heat transfer through the hinge is smaller than the threshold value when the hinge is in a folded conformation that configures the frame component to be positioned for storage; and

a heat pipe extending from the first compartment to the second compartment through the channel and configured to transfer heat from the processor and the eyepiece to the battery.

12. The system of claim 11 , further comprising:

a thermally conductive subframe, wherein the display and the camera are disposed on and thermally connected to the subframe, and wherein the thermally conductive subframe is configured to transfer heat from the display and the camera to the hinge.

13. The system of claim 11 , wherein the channel connects a top portion of the first compartment to a top portion of the second compartment, wherein the heat pipe spans the first compartment by extending diagonally from a bottom portion of the first compartment to the top portion of the first compartment, and wherein the heat pipe spans the second compartment by extending diagonally from a bottom portion of the second compartment to the top portion of the second compartment.

14. The system of claim 11 , wherein a first end of the heat pipe is in thermal contact with the battery, and wherein a second end of the heat pipe is in thermal contact with the processor.

15. The system of claim 11 , further comprising:

a first conductive plate disposed within the first compartment, wherein the battery is disposed on and in thermal contact with the first conductive plate, and wherein a first end of the heat pipe is in thermal contact with the first conductive plate; and

a second conductive plate disposed within the second compartment, wherein the processor is disposed on and in thermal contact with the second conductive plate, and wherein a second end of the heat pipe is in thermal contact with the first conductive plate.

16. The system of claim 15 , wherein portions of a first side of the frame component are configured to be positioned in contact with the side of the head, and wherein the system further comprises:

one or more first conductive features disposed on the first conductive plate and projecting perpendicularly therefrom to mate with one or more corresponding first openings in a second side of the frame component to transfer heat away from the side of the head, wherein the second side is opposite to the first side; and

one or more second conductive features disposed on the second conductive plate and projecting perpendicularly therefrom to mate with one or more corresponding second openings in the second side of the frame component to transfer heat away from the side of the head.

17. A device formed by a process comprising:

providing a frame component of a head-mounted device (HMD) configured to secure the HMD to a head of a user;

creating, within the frame component, (i) a first compartment, (ii) a second compartment, and (iii) a channel connecting the first compartment and the second compartment, wherein the frame component is configured to be positioned along a side of the head with the channel passing over an ear of the head, the first compartment disposed on a first side of the ear, and the second compartment disposed on a second side of the ear, and wherein the first compartment is configured to house therein a battery;

providing an eyepiece comprising a thermally conductive subframe and one or more components thermally connected to the subframe;

providing a processor within the second compartment;

providing a heat pipe extending from the first compartment to the second compartment through the channel to transfer heat from the processor to the battery;

providing a hinge connecting the eyepiece to the second compartment of the frame component, wherein the hinge is thermally conductive and configured to transfer heat from the one or more components to the heat pipe, wherein a rate of heat transfer through the hinge is greater than a threshold value when the hinge is in an open conformation that configures the frame component to be positioned along the side of the head, and wherein the rate of heat transfer through the hinge is smaller than the threshold value when the hinge is in a folded conformation that configures the frame component to be positioned for storage;

providing a first conductive plate disposed within the first compartment, wherein the battery is disposed on and in thermal contact with the first conductive plate, wherein a first end of the heat pipe is in thermal contact with the first conductive plate, and wherein the first conductive plate comprises metal or graphite; and

providing a second conductive plate disposed within the second compartment, wherein the processor is disposed on and in thermal contact with the second conductive plate, wherein a second end of the heat pipe is in thermal contact with the second conductive plate, and wherein the second conductive plate comprises metal or graphite.

18. The method of claim 17 , wherein the one or more components include a display and a camera.