IP Library › Granted Patent US 10,833,173
Granted Patent B2
US 10,833,173 · App. 16/117,106 · Granted Nov 10, 2020

Low-resistance top contact on VTFET

Inventors: Christopher J. Waskiewicz (Rexford, NY); Su Chen Fan (Cohoes, NY); Hari Prasad Amanapu (Guilderland, NY); Hemanth Jagannathan (Niskayuna, NY)
Assignee: INTERNATIONAL BUSINESS MACHINES CORPORATION
H01L29/66666H01L21/76877H01L29/0847H01L29/7827
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Quick Facts
Patent No.
US 10,833,173
App. No.
16/117,106
Granted
Nov 10, 2020
Kind
B2
Abstract

A semiconductor includes a semiconductor substrate having a bottom source/drain region and a vertical semiconductor fin having a bottom end that contacts the semiconductor substrate. The semiconductor device further includes a top source/drain region on a top end of the vertical semiconductor. The top source/drain region is separated from the semiconductor substrate by the vertical semiconductor fin. The semiconductor device further includes an electrically conductive cap on an outer surface of the top source/drain region.

Claims (20)

1. A method of forming a semiconductor device, the method comprising:

forming a vertical semiconductor fin including a bottom end that contacts a semiconductor substrate;

forming a top source/drain region on a top end of the vertical semiconductor fin and on sidewalls of the vertical semiconductor fin, the top source/drain region separated from the semiconductor substrate by the vertical semiconductor fin;

forming an electrically conductive cap on an outer surface of the top source/drain region;

forming a first dielectric trench liner adjacent a first side of the electrically conductive cap and forming a second dielectric liner adjacent a second side of the electrically conductive cap opposite the first side; and

forming an electrically conductive contact via between the first and second dielectric liners and in ohmic connection with the electrically conductive cap.

2. The method of claim 1 , wherein forming the electrically conductive cap comprises:

depositing an electrically conductive film on the outer surface of the top source/drain region; and

performing a temperature anneal process to form the electrically conductive cap by converting a portion of the electrically conductive film into a binary compound of a semiconductor material included in the top source/drain region.

3. The method of claim 2 , wherein the electrically conductive film is converted to a silicide material that defines the conductive cap.

4. The method of claim 2 , wherein forming the first and second dielectric liners comprises:

after performing the anneal process, recessing a remaining non-converted portion of the electrically conductive film to form a first vertical cavity adjacent the first side of the electrically conductive cap and forming a second vertical cavity adjacent the second side of the electrically conductive cap; and

filling the first and second vertical cavities with a dielectric material to form the first and second dielectric trench liners.

5. The method of claim 4 , wherein forming the top source/drain region comprises epitaxially growing silicon from the top end of the vertical semiconductor fin.

6. The method of claim 5 , wherein forming the electrically conductive contact via comprises:

encapsulating the electrically conductive cap with a dielectric material;

selectively forming a trench that extends through the dielectric material and stops on the electrically conductive cap; and

depositing an electrically conductive material in the trench to establish ohmic connection with the electrically conductive cap.

7. The method of claim 6 , further comprising forming a gate structure that wraps completely around all sidewalls the vertical semiconductor fin, the gate structure including a bottom portion that directly contacts the semiconductor substrate and a top portion that directly contacts the top source/drain region.

8. The method of claim 7 , wherein gate structure is interposed between the semiconductor substrate and the electrically conductive cap.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 30, 2018
From: WASKIEWICZ, CHRISTOPHER J.; FAN, SU CHEN; AMANAPU, HARI PRASAD; JAGANNATHAN, HEMANTH
To: INTERNATIONAL BUSINESS MACHINES CORPORATION
Reel/Frame 046751/0815 →
Continuity (1)
Related Publication 20200075746A1 · Mar 5, 2020