IP Library › Granted Patent US 10,842,334
Granted Patent B2
US 10,842,334 · App. 15/971,322 · Granted Nov 24, 2020

Filtering devices for evacuation stations

Inventors: Andrew Vincent Wolff (Norfolk, MA); Ellen B. Cargill (Norfolk, MA); Douglas Dell'Accio (Boston, MA); Jason Jeffrey Suchman (Arlington, MA); Flavia Pastore (Wakefield, MA)
Assignee: iRobot Corporation
A47L9/2821A47L9/0063A47L9/1418A47L9/2815A47L2201/024
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 10,842,334
App. No.
15/971,322
Granted
Nov 24, 2020
Kind
B2
Abstract

A bag-based filtering device for collecting debris from a cleaning robot via a debris evacuation station includes a filter bag configured to separate at least the portion of the evacuated debris from a flow of air generated by the evacuation station. The filtering device includes a conduit extending inward from an opening of the filter bag into the receptacle. The conduit is configured to pneumatically connect a receptacle of the filtering device with an inlet of the filtering device to direct the flow of air generated by the evacuation station through the filter bag to separate at least the portion of the evacuated debris from the flow of air.

Claims (59)

1. A bag-based filtering device for collecting debris from a cleaning robot via a debris evacuation station, the filtering device comprising:

a filter bag at least partially forming a receptacle therein for receiving at least a portion of the debris, the filter bag configured to separate at least the portion of the debris from a flow of air generated by the evacuation station;

an inlet comprising a seal, the inlet configured to interface with an outlet of the evacuation station, and the seal defining an opening of the inlet; and

a conduit extending inward from an opening of the filter bag into the receptacle, the conduit having a substantially cylindrical portion extending inward from the opening of the filter bag, and a substantially frustoconical portion extending inward from the substantially cylindrical portion, the conduit comprising an opening proximate the inlet, the opening of the conduit having a width greater than a width of the opening of the inlet,

wherein the conduit is configured to pneumatically connect the receptacle with the inlet of the filtering device to direct the flow of air generated by the evacuation station through the filter bag to separate at least the portion of the debris from the flow of air.

2. The filtering device of claim 1 , wherein:

the opening of the conduit is a first opening of the conduit,

the conduit of the filtering device tapers inward from the opening of the filter bag along at least a portion of the conduit of the filtering device, and

a free end portion of the conduit of the filtering device comprises a second opening having a width 1 to 2 times larger than an overall distance from the opening of the filter bag to the second opening of the conduit.

3. The filtering device of claim 2 , further comprising:

a cover slidable relative to the opening of the filter bag between an open position in which the opening of the filter bag is accessible and a closed position in which the opening of the filter bag is inaccessible, and

a collar attached to the filter bag, wherein the cover is slidable relative to the collar between the open position and the closed position.

4. The filtering device of claim 3 , wherein the cover comprises a body and an opening, the body configured to cover the opening of the filter bag when the cover is in the closed position, and the opening of the cover configured to align with the opening of the filter bag when the cover is in the open position.

5. The filtering device of claim 2 , wherein the seal is an outward facing seal configured to interface with the outlet of the evacuation station.

6. The filtering device of claim 5 , wherein a width of the second opening of the conduit of the filtering device is substantially equal to a width of the opening of the inlet.

7. The filtering device of claim 1 , further comprising a collar positioned along the opening of the filter bag, the collar attached to the filter bag and attached to the conduit of the filtering device.

8. The filtering device of claim 7 , wherein the conduit of the filtering device comprises a first portion of a snap fit mechanism attached to a second portion of the snap fit mechanism on the collar.

9. The filtering device of claim 1 , wherein the conduit of the filtering device is formed of a rigid polymer.

10. The filtering device of claim 1 , wherein a length of the conduit of the filtering device is between 1 and 4 cm.

11. The filtering device of claim 1 , wherein an angle between an outer surface of the conduit of the filtering device and a longitudinal axis of the conduit of the filtering device is between 10 and 45 degrees.

12. The filtering device of claim 1 , wherein:

the opening of the conduit is a first opening of the conduit, and

a width of a second opening of the conduit of the filtering device at a free end portion of the conduit of the filtering device is between 2 cm and 5 cm.

13. The filtering device of claim 1 , wherein the conduit is configured to inhibit accumulation of debris within the conduit.

14. An evacuation station comprising:

one or more conduits comprising an intake configured to interface with a cleaning robot;

a filtering device comprising

a filter bag at least partially forming a receptacle therein for receiving at least a portion of debris evacuated from the cleaning robot, the filter bag configured to separate at least the portion of the debris from a flow of air generated by the evacuation station,

an inlet comprising a seal, the inlet configured to interface with an outlet of the one or more conduits, and the seal defining an opening of the inlet, and

a conduit configured to pneumatically connect the inlet to the receptacle to direct the flow of air generated by the evacuation station through the filter bag to separate at least the portion of the debris from the flow of air, the conduit extending inward from an opening of the filter bag into the receptacle, the conduit having a substantially cylindrical portion extending inward from the opening of the filter bag, and a substantially frustoconical portion extending inward from the substantially cylindrical portion, the conduit comprising an opening proximate the inlet, the opening of the conduit having a width greater than a width of the opening of the inlet; and

an air mover configured to produce the flow of air containing debris from a debris bin of the cleaning robot, the flow of air travelling through the one or more conduits, through the conduit of the filtering device, and through the filter bag such that at least a portion of the debris is separated from the flow of air and received by the receptacle.

15. The evacuation station of claim 14 , wherein:

the conduit of the filtering device tapers inward from the opening of the filter bag along at least a portion of the conduit of the filtering device, and

a free end portion of the conduit of the filtering device comprises an opening having a width 1 to 2 times larger than an overall distance from the opening of the filter bag to the opening of the conduit.

16. The evacuation station of claim 15 , wherein the filtering device further comprises:

a cover slidable relative to the opening of the filter bag between an open position in which the opening of the filter bag is accessible and a closed position in which the opening of the filter bag is inaccessible, and

a collar attached to the filter bag, wherein the cover is slidable relative to the collar between the open position and the closed position.

17. The evacuation station of claim 16 , wherein the cover comprises a body and an opening, the body configured to cover the opening of the filter bag when the cover is in the closed position, and the opening of the cover configured to align with the opening of the filter bag when the cover is in the open position.

18. The evacuation station of claim 15 , wherein the inlet comprises an outward facing seal configured to interface with the outlet of the one or more conduits.

19. The evacuation station of claim 18 , wherein a width of an opening of the conduit of the filtering device is substantially equal to a width of an opening of the outward facing seal.

20. The evacuation station of claim 14 , wherein the filtering device comprises a collar positioned along the opening of the filter bag, the collar attached to the filter bag and attached to the conduit of the filtering device.

21. The evacuation station of claim 20 , wherein the conduit of the filtering device comprises a first portion of a snap fit mechanism attached to a second portion of the snap fit mechanism on the collar.

22. The evacuation station of claim 14 , wherein the conduit of the filtering device is formed of a rigid polymer.

23. The evacuation station of claim 14 , wherein a length of the conduit of the filtering device is between 1 and 4 cm.

24. The evacuation station of claim 14 , wherein an angle between an outer surface of the conduit of the filtering device and a longitudinal axis of the conduit of the filtering device is between 10 and 45 degrees.

25. The evacuation station of claim 14 , wherein a width of an opening of the conduit of the filtering device at a free end portion of the conduit of the filtering device is between 2 cm and 5 cm.

26. The evacuation station of claim 14 , wherein the conduit is configured to inhibit accumulation of debris within the conduit.

27. The evacuation station of claim 14 , further comprising:

a sensor positioned proximate a flow path for the flow of air, and

a controller configured to prevent an evacuation process from being initiated in response to the sensor detecting that the receptacle of the filtering device is in a full state.

28. The evacuation station of claim 14 , further comprising:

a sensor positioned proximate a flow path for the flow of air, and

a controller configured to provide an alert indicating that the filtering device should be replaced in response to the sensor detecting that the receptacle of the filtering device is nearing or at a full state.

29. The evacuation station of claim 14 , further comprising:

a pressure sensor positioned proximate a flow path for the flow of air, and

a controller configured to

initiate a first evacuation process in which the air mover is activated for a predefined duration of time,

determine that the receptacle of the filtering device is nearing a full state based on a pressure detected by the pressure sensor, and

in response to determining that the receptacle of the filtering device is nearing the full state, initiate a second evacuation process in which the air mover is activated for the predefined duration of time.

Assignments (6)
NOTICE OF ASSIGNMENT OF SECURITY INTEREST IN INTELLECTUAL PROPERTY Recorded Nov 25, 2025
From: TCG SENIOR FUNDING L.L.C., AS COLLATERAL AGENT
To: SANTRUM HONG KONG CO., LIMITED, AS SUCCESSOR COLLATERAL AGENT
Reel/Frame 073707/0516 →
SECURITY INTEREST Recorded Aug 9, 2023
From: IROBOT CORPORATION
To: TCG SENIOR FUNDING L.L.C., AS COLLATERAL AGENT
Reel/Frame 064532/0856 →
RELEASE OF SECURITY INTEREST Recorded Jul 31, 2023
From: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
To: IROBOT CORPORATION
Reel/Frame 064430/0001 →
SECURITY INTEREST Recorded Nov 3, 2022
From: IROBOT CORPORATION
To: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 061878/0097 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 17, 2019
From: PASTORE, FLAVIA
To: IROBOT CORPORATION
Reel/Frame 049486/0764 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 9, 2018
From: WOLFF, ANDREW VINCENT; CARGILL, ELLEN B.; DELL'ACCIO, DOUGLAS; SUCHMAN, JASON JEFFREY
To: IROBOT CORPORATION
Reel/Frame 046289/0659 →
Continuity (1)
Related Publication 20190335967A1 · Nov 7, 2019
Cited By (3)
US 1,071,423 US 12,279,745 US 12,581,546