IP Library Granted Patent US 10,843,395
Granted Patent B2
US 10,843,395 · App. 16/695,587 · Granted Nov 24, 2020

Multi-layer injection molded container

Inventors: Joel R. Frerichs (Big Bend, WI); Brian W. Elflein (Wauwatosa, WI); Joshua J. Eastman (Jackson, WI)
Assignee: Gateway Plastics, Inc.
B29C45/2606B29C45/162B29C45/164B29C45/1642B29C45/762B29C45/766B29C65/08B29C66/112B29C66/1122B29C66/131B29C66/30223B29C66/5326B29C66/53461B29C66/545B29C66/612B29C66/72341B29C66/7392B65D1/28B65D1/40B29C45/7686B29C2945/761B29C2945/7629B29C2945/76083B29C2945/76464B29C2945/76779B29C2945/76859B29C2945/76943B29K2067/003B29K2995/0068B29K2995/0069B29L2031/712B29L2031/7164B32B2323/10
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Quick Facts
Patent No.
US 10,843,395
App. No.
16/695,587
Granted
Nov 24, 2020
Kind
B2
Abstract

A method for manufacturing an injection molded container includes operating an injection molding apparatus to inject one or more polymeric materials into a mold cavity to form a container. The container includes an energy director ring protruding from an inside surface of the container and extending circumferentially along the inside surface. The method includes welding a filter onto the inside surface by applying a welding force to the inside surface. The energy director ring causes the welding force to be concentrated at a location of the energy director ring, thereby forming a circumferential weld that secures the filter to the inside surface the location of the energy director ring.

Claims (28)

1. A method for manufacturing an injection molded container, the method comprising:

operating an injection molding apparatus to inject one or more polymeric materials into a mold cavity to form a container having an energy director ring protruding from an inside surface of the container and extending circumferentially along the inside surface; and

welding a filter onto the inside surface by applying a welding force to the inside surface, the energy director ring causing the welding force to be concentrated at a location of the energy director ring, thereby forming a circumferential weld that secures the filter to the inside surface at the location of the energy director ring.

2. The method of claim 1 , wherein:

the container is a multi-layer container comprising an inner layer, an outer layer, and a barrier layer located between the inner layer and the outer layer;

the one or more polymeric materials comprise a plurality of polymeric materials; and

operating the injection molding apparatus comprises coinjection molding the plurality of polymeric materials into the mold cavity to form the multi-layer container.

3. The method of claim 2 , wherein:

the plurality of polymeric materials comprise a first polymeric material and a second polymeric material less permeable to gas than the first polymeric material;

the inner layer comprises the first polymeric material and forms the inside surface of the container;

the outer layer comprises the first polymeric material and forms an outside surface of the container; and

the barrier layer comprises the second polymeric material.

4. The method of claim 2 , further comprising:

using a camera to capture images indicating a location of the barrier layer within the multi-layer container;

comparing the location of the barrier layer to a threshold location; and

adjusting an operation of the injection molding apparatus based on the location of the barrier layer relative to the threshold location.

5. The method of claim 1 , wherein the container comprises:

a base defining a bottom of the container;

a side wall forming a side surface of the container and having a lower rim coupling the side wall to a perimeter of the base; and

an upper shoulder coupled to an upper rim of the side wall and extending radially outward from the side wall and away from the base.

6. The method of claim 5 , wherein:

the side wall comprises a substantially linear cross-section extending from the upper shoulder to the lower rim; and

the energy director ring is located along the substantially linear cross-section between the upper shoulder and the lower rim, thereby causing the circumferential weld to form along the substantially linear cross-section between the upper shoulder and the lower rim.

7. The method of claim 1 , wherein the container comprises:

a side wall forming a side surface of the container and having an upper rim;

a flange coupled to the upper rim of the side wall and extending radially outward from the upper rim; and

a second energy director ring protruding from an upper surface of the flange.

8. The method of claim 1 , further comprising positioning the filter inside the container such that a gap exists between a base of the container and a base of the filter, the gap allowing the base of the filter to be punctured when the container is in use without puncturing the filter.

Assignments (3)
CHANGE OF NAME Recorded Feb 4, 2022
From: GATEWAY PLASTICS, INC.
To: GATEWAY PLASTICS LLC
Reel/Frame 058957/0865 →
CHANGE OF NAME Recorded Feb 4, 2022
From: GATEWAY PLASTICS LLC
To: SILGAN SPECIALTY PACKAGING LLC
Reel/Frame 058957/0873 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 23, 2020
From: FRERICHS, JOEL R.; ELFLEIN, BRIAN W.; EASTMAN, JOSHUA J.
To: GATEWAY PLASTICS, INC.
Reel/Frame 053855/0420 →
Continuity (2)
Division 15819999 · Nov 21, 2017
Related Publication 20200094457A1 · Mar 26, 2020