IP Library › Granted Patent US 10,845,013
Granted Patent B2
US 10,845,013 · App. 16/592,395 · Granted Nov 24, 2020

Flexible light assembly

Inventors: Alexander Tolen (Mishawaka, IN); Mitchell Bruhn (Elkhart, IN); Ian Michael Frank (Mishawaka, IN)
Assignee: Vista Manufacturing Inc
F21S4/26F21V21/088F21V21/0808H05B47/19F21Y2115/10
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Quick Facts
Patent No.
US 10,845,013
App. No.
16/592,395
Granted
Nov 24, 2020
Kind
B2
Abstract

A flexible light assembly includes a flexible elongated enclosure and a flexible light circuit board, which includes a plurality of light sources mounted thereto. The flexible elongated body includes a channel with a bottom surface and at least one support for supporting the flexible light circuit board above the bottom surface wherein when the flexible light circuit board is inserted into the flexible elongated enclosure there is a space between bottom side of the circuit board and the bottom surface of the channel to allow air flow there between.

Claims (34)

1. A flexible light assembly comprising:

a flexible light circuit board, the circuit board including a bottom surface and a top surface with a plurality of light sources mounted thereto; and

a flexible elongated enclosure enclosing said flexible light circuit board, said flexible elongated enclosure includes an upper wall forming a light emitting surface, opposed side walls, and a base wall, and said base wall forming a channel in said flexible elongated enclosure with a bottom surface formed by an upper side of the bottom surface and at least one support for supporting the flexible light circuit board above said bottom surface of said channel wherein when said flexible light circuit board is inserted into said channel of said flexible elongated enclosure there is a space between said bottom side of said flexible light circuit board and said bottom surface of said channel to allow air flow there between.

2. The flexible light assembly according to claim 1 , wherein said flexible elongated enclosure is made from a transparent or translucent material, and said space between said flexible light circuit board and said bottom surface of said channel is sufficiently small to allow said bottom surface of said flexible light circuit to be visible through said base wall of said flexible elongated enclosure.

3. The flexible light assembly according to claim 1 , wherein said support has a cross-section selected from the group consisting curved shapes and multi-sided shapes.

4. The flexible light assembly according to claim 1 , wherein said support is located in a region of the base wall of the enclosure, and said flexible elongated enclosure has a generally uniform wall thickness except for the region where the support is located.

5. The flexible light assembly according to claim 1 , wherein said upper wall has a variable wall thickness to vary the output of the light through the light emitting surface of the enclosure.

6. The flexible light assembly according to claim 1 , wherein said flexible elongated enclosure includes recesses formed in or by its opposed side walls to receive the opposed flanges of a clip or a mounting channel-shaped member.

7. The flexible light assembly according to claim 6 , further comprising a mounting channel-shaped member with a base wall and two opposed flanges that extend upwardly from the base wall to thereby form channel there between receiving the flexible elongated enclosure.

8. The flexible light assembly according to claim 6 , wherein said opposed flanges of the mounting channel-shaped member are spaced apart and extend into said recesses of said flexible elongated enclosure below said light output surface so as not to reduce the light output of said flexible light assembly.

9. A flexible light assembly comprising:

a flexible light circuit board, the circuit board including a plurality of light sources mounted thereto;

a controller electrically coupled to said light sources for selectively powering said light sources;

a pair of electrical leads electrically coupled to said controller for connecting to a power supply to deliver power to said controller;

a wireless receiver for receiving wireless signals from a remote wireless transmitter, the wireless receiver in communication with said controller, and said controller responsive to signals from said wireless receiver and operable to control said light sources based on the signals from said wireless receiver; and

a flexible enclosure housing said controller and said wireless receiver and housing a portion of said light circuit board and said leads to form said flexible light assembly.

10. The flexible light assembly according to claim 9 , wherein said wireless receiver comprises a WiFi receiver or a Bluetooth receiver.

11. The flexible light assembly according to claim 9 , further comprising an adhesive layer with a release tape for mounting said flexible light assembly.

12. The flexible light assembly according to claim 9 , further comprising a control circuit board and wherein said controller is mounted to said control circuit board.

13. The flexible light assembly according to claim 9 , wherein said flexible enclosure comprises a silicone or polyurethane material.

14. The flexible light assembly according to claim 9 , wherein said flexible enclosure comprise a heat shrinkable plastic tube.

15. The flexible light assembly according to claim 12 , wherein said flexible enclosure houses said control circuit board and forms a planar bearing side below said control circuit board.

16. The flexible light assembly according to claim 15 , wherein said control circuit board includes an edge, said leads extending from said edge of said control circuit board, and said flexible enclosure extending beyond said edge of the control circuit board to enclose a portion of said electrical leads adjacent said control circuit board to form a strain relief for said electrical leads.

17. The flexible light assembly according to claim 9 , further comprising a sealing layer enclosing said controller and said wireless receiver and at least partially enclosing said light circuit board, wherein said flexible enclosure houses at least a portion of said sealing layer.

18. The flexible light assembly according to claim 17 , wherein said sealing layer forms a light emitting side for said light sources.

19. The flexible light assembly according to claim 18 , wherein said light circuit board has a longitudinal axis, and said light emitting side has an arcuate outer surface about said longitudinal axis.

20. The flexible light assembly according to claim 9 , wherein said light sources comprise LED lights.

21. A method of forming a flexible light assembly, the method comprising:

providing a light circuit board with a plurality of spaced light sources;

providing a controller in communication with the light sources;

providing a wireless receiver in communication with the controller;

providing a pair of electrical leads for connecting the controller to a power supply;

enclosing the light circuit board in a layer of adhesive; and

enclosing at least a portion of the layer of adhesive, the circuit board, and the leads in a flexible material, and optionally the enclosing comprises heat shrinking a tube about at least a portion of the layer of adhesive, the circuit board, and the leads in a flexible material.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 3, 2019
From: TOLEN, ALEXANDER; BRUHN, MITCHELL; FRANK, IAN MICHAEL
To: VISTA MANUFACTURING INC.
Reel/Frame 050620/0273 →
Continuity (2)
Provisional Application 62740644 · Oct 3, 2018
Related Publication 20200109828A1 · Apr 9, 2020
Cited By (2)
US 12,253,244 US 12,429,205