Medical device with hydrophilic coating
A urinary catheter having an insertable shaft formed from a blend of an ethylene and/or propylene based polymer and water swellable material. The catheter having a hydrophilic coating disposed on the outer surface of the insertable catheter shaft.
1. A urinary catheter, comprising:
a catheter tube wherein at least a portion of the catheter tube is made from a blend comprising (a) an ethylene and/or propylene based polymer with density less than or equal than 0.95 g/cm 3 and (b) a water-swellable polymer; the blend comprising between 80 wt % and 95 wt % of the ethylene and/or propylene based polymer and between 5 wt % and 20 wt % of the water-swellable polymer, wherein the blend defines an outer surface of the catheter tube which has a surface energy of at least 30 mN/m; and
a hydrophilic coating disposed on at least a portion of an outer surface of the catheter tube, wherein the hydrophilic coating is bonded to the outer surface of the catheter tube without the formation of an interpenetrating polymer network and wherein the hydrophilic coating comprises a single layer in direct contact with the outer surface of the catheter tube.
2. The urinary catheter of claim 1 wherein the outer surface of the catheter tube includes polar groups bonded to the hydrophilic coating.
3. The urinary catheter of claim 1 wherein the water-swellable polymer comprises a polymer or co-polymer selected from the group consisting of ethylene vinyl alcohol copolymer, polyvinyl alcohol, polyether block amide and thermoplastic polyurethanes.
4. The urinary catheter of claim 1 wherein the water-swellable polymer comprises ethylene vinyl alcohol copolymer.
5. The urinary catheter of claim 4 wherein the ethylene vinyl alcohol copolymer comprises between about 20 wt % and about 50 wt % ethylene and about 50 wt % and about 80 wt % vinyl alcohol.
6. The urinary catheter of claim 1 wherein the water-swellable polymer comprises polyvinyl alcohol.
7. The urinary catheter of claim 1 wherein the water-swellable polymer comprises polyether block amide.
8. The urinary catheter of claim 1 wherein the water-swellable polymer comprises thermoplastic polyurethane.
9. The urinary catheter of claim 1 wherein the ethylene and/or propylene based polymer comprises copolymers of ethylene and an alpha-olefin.
10. The urinary catheter of claim 9 wherein the alpha-olefin is selected from the group consisting of 1-butene, 1-hexene and 1-octene.
11. The urinary catheter of claim 9 wherein the alpha-olefin comprises 1-octene.
12. The urinary catheter of claim 1 wherein the blend further includes a compatibilizer.
13. The urinary catheter of claim 12 wherein the compatibilizer is an acid modified polyolefin in an amount of between about 5 wt % and about 20 wt % of the blend.
14. The urinary catheter of claim 1 wherein the hydrophilic coating comprises polyvinylpyrrolidone.
15. A urinary catheter, comprising:
a catheter tube wherein at least a portion of the catheter tube is made from a blend comprising (a) an ethylene and/or propylene based polymer with density less than or equal than 0.95 g/cm 3 and (b) a water-swellable polymer; the blend comprising between 80 wt % and 95 wt % of the ethylene and/or propylene based polymer and between 5 wt % and 20 wt % of the water-swellable polymer, wherein the blend defines an outer surface of the catheter tube which has a surface energy of at least 30 mN/m;
a hydrophilic coating disposed on at least a portion of an outer surface of the catheter tube, wherein the hydrophilic coating is bonded to the outer surface of the catheter tube without the formation of an interpenetrating polymer network; and
wherein there is no primer layer between the outer surface of the catheter tube and the hydrophilic coating.
16. The urinary catheter of claim 15 wherein the outer surface of the catheter tube includes polar groups bonded to the hydrophilic coating.
17. The urinary catheter of claim 15 wherein the water-swellable polymer comprises a polymer or co-polymer selected from the group consisting of ethylene vinyl alcohol copolymer, polyvinyl alcohol, polyether block amide and thermoplastic polyurethanes.
18. The urinary catheter of claim 15 wherein the water-swellable polymer comprises ethylene vinyl alcohol copolymer.
19. The urinary catheter of claim 18 wherein the ethylene vinyl alcohol copolymer comprises between about 20 wt % and about 50 wt % ethylene and about 50 wt % and about 80 wt % vinyl alcohol.
20. The urinary catheter of claim 15 wherein the water-swellable polymer comprises polyvinyl alcohol.
21. The urinary catheter of claim 15 wherein the water-swellable polymer comprises polyether block amide.
22. The urinary catheter of claim 15 wherein the water-swellable polymer comprises thermoplastic polyurethane.
23. The urinary catheter of claim 15 wherein the ethylene and/or propylene based polymer comprises copolymers of ethylene and an alpha-olefin.
24. The urinary catheter of claim 23 wherein the alpha-olefin is selected from the group consisting of 1-butene, 1-hexene and 1-octene.
25. The urinary catheter of claim 23 wherein the alpha-olefin comprises 1-octene.
26. The urinary catheter of claim 15 wherein the blend further includes a compatibilizer.
27. The urinary catheter of claim 26 wherein the compatibilizer is an acid modified polyolefin in an amount of between about 5 wt % and about 20 wt % of the blend.
28. The urinary catheter of claim 15 wherein the hydrophilic coating comprises polyvinylpyrrolidone.