IP Library › Granted Patent US 10,850,269
Granted Patent B2
US 10,850,269 · App. 16/213,324 · Granted Dec 1, 2020

Exhaust gas purification catalyst

Inventors: Atsushi Tanaka (Toyota, JP); Takeru Yoshida (Miyoshi, JP); Naoto Miyoshi (Nagoya, JP); Akemi Sato (Toyota, JP); Yasutaka Nomura (Kakegawa, JP); Satoru Inoda (Kakegawa, JP)
Assignees: TOYOTA JIDOSHA KABUSHIKI KAISHA; CATALER CORPORATION
B01J35/04B01D46/2429B01D53/945B01J23/10B01J23/42B01J23/464B01J35/0006B01D2046/2437B01D2255/1023B01D2255/1025B01D2255/908B01D2255/9155B01D2255/9205
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Quick Facts
Patent No.
US 10,850,269
App. No.
16/213,324
Granted
Dec 1, 2020
Kind
B2
Abstract

The exemplary embodiments relate to an exhaust gas purification catalyst, in which exhaust gas purification performance is secured and an increase in pressure loss is suppressed, which is an exhaust gas purification catalyst, in which a porous filter wall of a substrate having a wall-flow structure is coated with a catalyst material containing an OSC material having oxygen storage capacity and a catalyst metal, wherein the density of percolation paths having percolation path diameters of 4 μm or more per unit area inside of the filter wall coated with the catalyst material is 100 paths/mm 2 to 1000 paths/mm 2 .

Claims (8)

1. An exhaust gas purification catalyst, in which a porous filter wall of a substrate having a wall-flow structure is coated with a catalyst material containing an OSC material having oxygen storage capacity and a catalyst metal, wherein

the catalyst metal comprises one or more metals selected from the group consisting of platinum, palladium, rhodium, ruthenium, iridium and osmium;

the OSC material is any inorganic material having oxygen storage capacity;

the exhaust gas purification catalyst is a gasoline particulate filter (GPF) catalyst;

wherein the density of percolation paths having percolation path diameters of 4 μm or more per unit area inside of the filter wall coated with the catalyst material, determined by constructing a three-dimensional model based on three-dimensional shape data obtained by measurement of the filter wall coated with the catalyst material by X-ray CT, extracting a trajectory of a sphere of the maximum diameter that can pass without physically interfering with the filter wall so as to minimize the distance, repeating route search without overlapping of trajectories, and calculating the density of percolation paths having percolation path diameters of 4 μm or more per unit area, is 100 paths/mm 2 to 1000 paths/mm 2 ; and

wherein the coating amount of the catalyst material is 30 g/L to 200 g/L, with respect to the volume of the substrate.

2. The exhaust gas purification catalyst according to claim 1 , wherein the OSC material is selected from the group consisting of cerium oxide and ceria-zirconia composite oxide.

3. The exhaust gas purification catalyst according to claim 1 , wherein the catalyst metal is supported by a carrier in a powder having an average particle size of 0.1 μm to 20 μm.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 11, 2018
From: TANAKA, ATSUSHI; YOSHIDA, TAKERU; MIYOSHI, NAOTO; SATO, AKEMI; NOMURA, YASUTAKA; INODA, SATORU
To: TOYOTA JIDOSHA KABUSHIKI KAISHA; CATALER CORPORATION
Reel/Frame 047738/0771 →
Priority Claims (1)
JP 2017-253768 · Dec 28, 2017 · national
Continuity (1)
Related Publication 20190201884A1 · Jul 4, 2019