IP Library Granted Patent US 10,851,656
Granted Patent B2
US 10,851,656 · App. 16/141,803 · Granted Dec 1, 2020

Multilayer environmental barrier coating

Inventors: Stephanie Gong (Indianapolis, IN); Taylor K. Blair (Indianapolis, IN); Ngunjoh Lawrence Ndamka (Derby, GB); Li Li (Carmel, IN); Sunny Chang (Carmel, IN); Ann Bolcavage (Indianapolis, IN)
Assignees: Rolls-Royce Corporation; Rolls-Royce PLC
F01D5/288C04B41/524C04B41/526C04B41/89C23C28/042C23C28/322C23C28/34C23C28/345C23C28/3455F01D25/007F05D2230/22F05D2230/90F05D2240/11F05D2240/12F05D2240/30F05D2240/35F05D2300/15F05D2300/2112F05D2300/22F05D2300/222F05D2300/6033F05D2300/611
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Quick Facts
Patent No.
US 10,851,656
App. No.
16/141,803
Granted
Dec 1, 2020
Kind
B2
Abstract

An article includes a substrate, a bond coat on the substrate, and a multilayer environmental barrier coating (EBC) on the bond coat. The multilayer EBC includes a first EBC layer defining a first thickness and a second EBC layer defining a second thickness. The first EBC layer includes a first rare earth disilicate and a first concentration of a sintering aid that includes alumina. The second EBC layer includes a second rare earth disilicate and a second concentration of the sintering aid that includes alumina, less than the first concentration of the sintering aid.

Claims (27)

1. An article comprising:

a substrate;

a bond coat on the substrate;

a multilayer environmental barrier coating (EBC) on the bond coat, wherein the multilayer EBC comprises:

a first EBC layer defining a first thickness, wherein the first EBC layer comprises a first rare earth disilicate and a first concentration of a sintering aid that comprises alumina, wherein the first concentration of the sintering aid is between 6 wt. % and 10 wt. %; and

a second EBC layer defining a second thickness, wherein the second EBC layer comprises a second rare earth disilicate and a second concentration of the sintering aid that comprises alumina, less than the first concentration of the sintering aid, wherein the second concentration of the sintering aid is greater than 0 wt. % and less than 1 wt. %.

2. The article of claim 1 , wherein the first EBC layer is on the bond coat and the second EBC layer is on the first EBC layer.

3. The article of claim 1 , wherein the second EBC layer is on the bond coat and the first EBC layer is on the second EBC layer.

4. The article of claim 1 , wherein at least one of the first EBC layer or the second EBC layer further comprises at least one alkaline earth oxide.

5. The article of claim 1 , wherein the bond coat comprises silicon metal.

6. The article of claim 1 , wherein the multilayer EBC further comprises a third EBC layer defining a third thickness, wherein the third thickness is greater than the first thickness and greater than the second thickness, wherein the third EBC layer comprises a third concentration of the sintering aid that comprises alumina that is less than the first concentration of the sintering aid that comprises alumina and less than the second concentration of the sintering aid that comprises alumina.

7. The article of claim 1 , further comprising an abradable coating on the multilayer EBC.

8. The article of claim 1 , wherein the second thickness is greater than the first thickness.

9. The article of claim 1 , wherein the first thickness is greater than 0 μm and less than or equal to 50 μm and the second thickness is greater than 25 μm and less than or equal to 250 μm.

10. A method comprising:

depositing a bond coat on a substrate;

depositing a multilayer environmental barrier coating (EBC) on the bond coat, wherein the multilayer EBC comprises:

a first EBC layer defining a first thickness, wherein the first EBC layer comprises a first rare earth disilicate and a first concentration of a sintering aid that comprises alumina, wherein the first concentration of the sintering aid is between 6 wt. % and 10 wt. %; and

a second EBC layer defining a second thickness, wherein the second EBC layer comprises a second rare earth disilicate and a second concentration of the sintering aid that comprises alumina, less than the first concentration of alumina, wherein the second concentration of the sintering aid is greater than 0 wt. % and less than 1 wt. %.

11. The method of claim 10 , wherein the first EBC layer is on the bond coat and the second EBC layer is on the first EBC layer.

12. The method of claim 10 , wherein the second EBC layer is on the bond coat and the first EBC layer is on the second EBC layer.

13. The method of claim 10 , wherein at least one of the first EBC layer or the second EBC layer further comprises at least one alkaline earth oxide.

14. The method of claim 10 , wherein the bond coat comprises silicon metal.

15. The method of claim 10 , wherein the multilayer EBC further comprises a third EBC layer defining a third thickness, wherein the third EBC layer comprises a third concentration of the sintering aid that comprises alumina that is less than the first concentration of the sintering aid that comprises alumina and more than the second concentration of the sintering aid that comprises alumina.

16. The method of claim 10 , further comprising depositing an abradable coating on the multilayer EBC.

17. The method of claim 10 , wherein the second thickness is greater than the first thickness.

18. The method of claim 10 , wherein the first thickness is greater than 0 μm and less than or equal to 50 μm and the second thickness is greater than 25 μm and less than or equal to 250 μm.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 25, 2018
From: GONG, STEPHANIE; BLAIR, TAYLOR K.; LI, LI; CHANG, SUNNY; BOLCAVAGE, ANN
To: ROLLS-ROYCE CORPORATION
Reel/Frame 046968/0380 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 25, 2018
From: NDAMKA, NGUNJOH LAWRENCE
To: ROLLS-ROYCE PLC
Reel/Frame 046968/0412 →
Continuity (2)
Provisional Application 62563891 · Sep 27, 2017
Related Publication 20190093498A1 · Mar 28, 2019
Cited By (2)
US 12,297,778 US 12,503,962