Fixing member and heat fixing device
Provided is a fixing member having excellent heat resistance and durability. The fixing member includes a substrate and an elastic layer on the substrate, wherein the elastic layer includes: rubber, thermally conductive particles dispersed in the rubber, and iron oxide particles dispersed in the rubber, a content of the thermally conductive particles in the elastic layer is 30% by volume or more and 50% by volume or less, a content of the iron oxide particles in the elastic layer is 0.01% by volume or more and 1.0% by volume or less, the thermally conductive particles are at least one selected from the group consisting of aluminum oxide, metal silicon, magnesium oxide, zinc oxide, and silicon carbide, and the iron oxide particles have a localization index M of 0.2 or more and less than 0.8, wherein the localization index M is determined by specific steps.
1. A fixing member comprising:
a substrate, and
an elastic layer on the substrate,
wherein:
the elastic layer includes:
rubber,
thermally conductive particles dispersed in the rubber, and
iron oxide particles dispersed in the rubber,
a content of the thermally conductive particles in the elastic layer is 30% by volume to 50% by volume,
a content of the iron oxide particles in the elastic layer is 0.01% by volume to 1.0% by volume,
the thermally conductive particles are at least one selected from the group consisting of aluminum oxide, metal silicon, magnesium oxide, zinc oxide, and silicon carbide, and
the iron oxide particles have a localization index M of 0.2 to less than 0.8, wherein the localization index M is determined by steps (i) to (v):
(i) obtaining an image of a rectangle area of 40 μm in length and 59 μm in width placed at an arbitrary position in a cross section in a thickness direction of the elastic layer, the image having a resolution of 682 pixels in length and 1024 pixels in width, and determining center-of-gravity coordinates of the iron oxide particles present in the image;
(ii) creating a Euclidean distance map showing a distance from each of points corresponding to pixels other than pixels showing the thermally conductive particles among pixels in the image, to outer surfaces of the thermally conductive particles closest to each of the points;
(iii) obtaining a cumulative relative frequency distribution Ga of a distance from each of the center-of-gravity coordinates of each of the iron oxide particles to an outer surface of the thermally conductive particles closest to the each of the center-of-gravity coordinates of the each of the iron oxide particles, with a section length of 0.1 μm, referring to the center-of-gravity coordinates of the each of the iron oxide particles and the Euclidean distance map;
(iv) obtaining a cumulative relative frequency distribution Gr of a distance from the each of points corresponding to the pixels other than the pixels showing the thermally conductive particles in the image to the outer surfaces of the thermally conductive particles closest to each of the points, with a section length of 0.1 μm, referring to the Euclidean distance map; and
(v) subtracting a value of the number of the cumulative relative frequency distribution Gr from a value of the number of the cumulative relative frequency distribution Ga to determine a difference, for each of sections in a distance from the outer surface of the thermally conductive particles of up to 0.5 μm, and dividing a sum of the difference for each of the sections by a number of sections, which is 5, to obtain an average value, which is defined as the localization index M.
2. The fixing member according to claim 1 , wherein when the localization index M is determined from each of cross sections in the thickness direction at any five positions of the elastic layer, the localization index M derived from the cross sections at least at three positions among the five positions, is 0.2 to less than 0.8.
3. The fixing member according to claim 1 , wherein the rubber is a silicone rubber.
4. The fixing member according to claim 1 , wherein a surface layer is provided directly or via an adhesive layer on a surface of the elastic layer on an opposite side to a surface on a side facing the substrate.
5. The fixing member according to claim 1 , wherein a volume average particle size of the thermally conductive particles is 1 μm to 100 μm.
6. The fixing member according to claim 1 , wherein a volume average particle size of the thermally conductive particles is 3 μm to 30 μm.
7. The fixing member according to claim 1 , wherein a volume average particle size of the iron oxide particles is 0.01 μm to 0.50 μm.
8. The fixing member according to claim 1 , wherein the fixing member is a fixing belt having an endless shape.
9. The fixing member according to claim 1 , wherein the fixing member is a fixing belt for a fixing device which fixes an unfixed toner image on a recording material using the fixing belt heated by non-radiant heat.
10. The fixing member according to claim 8 , wherein a thickness of the elastic layer is 200 μm to 500 μm.
11. A heat fixing device comprising:
a heating member, and
a pressure member disposed to face the heating member,
wherein:
the heating member is a fixing member,
the fixing member includes:
a substrate, and
an elastic layer on the substrate,
the elastic layer includes:
rubber,
thermally conductive particles dispersed in the rubber, and
iron oxide particles dispersed in the rubber,
a content of the thermally conductive particles in the elastic layer is 30% by volume to 50% by volume,
a content of the iron oxide particles in the elastic layer is 0.01% by volume to 1.0% by volume,
the thermally conductive particles are at least one selected from the group consisting of aluminum oxide, metal silicon, magnesium oxide, zinc oxide, and silicon carbide, and
the iron oxide particles have a localization index M of 0.2 to less than 0.8, wherein the localization index M is determined by steps (i) to (v):
(i) obtaining an image of a rectangle area of 40 μm in length and 59 μm in width placed at an arbitrary position in a cross section in a thickness direction of the elastic layer, the image having a resolution of 682 pixels in length and 1024 pixels in width, and determining center-of-gravity coordinates of the iron oxide particles present in the image;
(ii) creating a Euclidean distance map showing a distance from each of points corresponding to pixels other than pixels showing the thermally conductive particles among pixels in the image, to outer surfaces of the thermally conductive particles closest to each of the points;
(iii) obtaining a cumulative relative frequency distribution Ga of a distance from each of the center-of-gravity coordinates of each of the iron oxide particles to an outer surface of the thermally conductive particles closest to the each of the center-of-gravity coordinates of the each of the iron oxide particles, with a section length of 0.1 μm, referring to the center-of-gravity coordinates of the each of the iron oxide particles and the Euclidean distance map;
(iv) obtaining a cumulative relative frequency distribution Gr of a distance from the each of points corresponding to the pixels other than the pixels showing the thermally conductive particles in the image to the outer surfaces of the thermally conductive particles closest to each of the points, with a section length of 0.1 μm, referring to the Euclidean distance map; and
(v) subtracting a value of the number of the cumulative relative frequency distribution Gr from a value of the number of the cumulative relative frequency distribution Ga to determine a difference, for each of sections in a distance from the outer surface of the thermally conductive particles of up to 0.5 μm, and dividing a sum of the difference for each of the sections by a number of sections, which is 5, to obtain an average value, which is defined as the localization index M.
12. A fixing device comprising:
a fixing member having an endless shape,
a pressure member, and
a heater for heating the fixing member by non-radiant heat or radiant heat,
wherein the fixing device is configured to heat a recording material having an unfixed toner image in a nip portion formed by the fixing member and the pressure member to fix the unfixed toner image on the recording material, and
wherein the fixing member includes:
a substrate, and
an elastic layer on the substrate,
the elastic layer includes:
rubber,
thermally conductive particles dispersed in the rubber, and
iron oxide particles dispersed in the rubber,
a content of the thermally conductive particles in the elastic layer is 30% by volume to 50% by volume,
a content of the iron oxide particles in the elastic layer is 0.01% by volume to 1.0% by volume,
the thermally conductive particles are at least one selected from the group consisting of aluminum oxide, metal silicon, magnesium oxide, zinc oxide, and silicon carbide, and
the iron oxide particles have a localization index M of 0.2 to less than 0.8 wherein the localization index M is determined by steps (i) to (v):
(i) obtaining an image of a rectangle area of 40 μm in length and 59 μm in width placed at an arbitrary position in a cross section in a thickness direction of the elastic layer, the image having a resolution of 682 pixels in length and 1024 pixels in width, and determining center-of-gravity coordinates of the iron oxide particles present in the image;
(ii) creating a Euclidean distance map showing a distance from each of points corresponding to pixels other than pixels showing the thermally conductive particles among pixels in the image, to outer surfaces of the thermally conductive particles closest to each of the points;
(iii) obtaining a cumulative relative frequency distribution Ga of a distance from each of the center-of-gravity coordinates of each of the iron oxide particles to an outer surface of the thermally conductive particles closest to the each of the center-of-gravity coordinates of the each of the iron oxide particles, with a section length of 0.1 μm, referring to the center-of-gravity coordinates of the each of the iron oxide particles and the Euclidean distance map;
(iv) obtaining a cumulative relative frequency distribution Gr of a distance from the each of points corresponding to the pixels other than the pixels showing the thermally conductive particles in the image to the outer surfaces of the thermally conductive particles closest to each of the points, with a section length of 0.1 μm, referring to the Euclidean distance map; and
(v) subtracting a value of the number of the cumulative relative frequency distribution Gr from a value of the number of the cumulative relative frequency distribution Ga to determine a difference, for each of sections in a distance from the outer surface of the thermally conductive particles of up to 0.5 μm, and dividing a sum of the difference for each of the sections by the number of sections, which is 5, to obtain an average value, which is defined as the localization index M.
13. The fixing device according to claim 12 , wherein the heater is a heater which heats the fixing member by the non-radiant heat, and the fixing member is interposed between the heater and the pressure member in the nip portion.