IP Library › Granted Patent US 10,861,987
Granted Patent B2
US 10,861,987 · App. 16/563,118 · Granted Dec 8, 2020

Method for manufacturing selective emitter using surface structure and solar cell including selective emitter using surface structure

Inventors: Junsin Yi (Seoul, KR); Minkyu Ju (Suwon-si, KR); Young-Hyun Cho (Suwon-si, KR); Eun-Chel Cho (Yongin-si, KR); Youngkuk Kim (Suwon-si, KR); Kumar Mallem (Suwon-si, KR)
Assignee: Research & Business Foundation Sungkyunkwan University
H01L31/02363H01L31/068H01L31/1804
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Quick Facts
Patent No.
US 10,861,987
App. No.
16/563,118
Granted
Dec 8, 2020
Kind
B2
Abstract

Proposed is a method for manufacturing a selective emitter using a surface structure, the method includes: preparing a wafer; forming fine first surface unevenness in each of front and rear faces of the wafer; forming a texturing-inhibiting film on each of the front and rear faces of the wafer; partially patterning the front texturing-inhibiting film to expose a portion of the front face of the wafer; forming second surface unevenness in the exposed portion of the wafer, wherein the second surface unevenness has a roughness greater and deeper than a roughness of the first surface unevenness; removing the texturing-inhibiting films; and forming a selective emitter on a surface of the wafer having the first surface unevenness and the second surface unevenness defined therein using a doping process.

Claims (29)

1. A method for manufacturing a selective emitter using a surface structure, the method includes:

preparing a wafer;

forming fine first surface unevenness in each of front and rear faces of the wafer;

forming a texturing-inhibiting film on each of the front and rear faces of the wafer;

patterning the texturing-inhibiting film to remove a portion of the texturing-inhibiting film and to expose a portion of the front face of the wafer;

forming second surface unevenness in the exposed portion of the wafer, wherein the second surface unevenness has a roughness greater and deeper than a roughness of the first surface unevenness;

removing the texturing-inhibiting film that remains on each of the front and rear faces of the wafer; and

forming a selective emitter on a surface of the wafer having the first surface unevenness and the second surface unevenness defined therein using a doping process,

wherein the forming of the first surface unevenness and the second surface unevenness reduces a loss of over alignment for alignment of a front electrode.

2. The method of claim 1 , wherein forming the selective emitter includes implanting impurity ions having a conductive type different from a conductive type of the wafer.

3. The method of claim 1 , wherein forming the first surface unevenness includes using at least one of plasma treatment, laser scribing, scratching, or acid or base treatment.

4. The method of claim 1 , wherein forming the second surface unevenness includes using at least one of plasma treatment, laser scribing, scratching, or acid or base treatment.

5. A solar cell having a selective emitter, wherein the selective emitter is formed according to the method of claim 1 .

6. A method for manufacturing a solar cell including a selective emitter using a surface structure, the method including:

forming fine first surface unevenness on each of front and rear faces of the wafer;

forming a texturing-inhibiting film on each of the front and rear faces of the wafer;

patterning the texturing-inhibiting film to remove a portion of the texturing-inhibiting film and to expose a portion of the front face of the wafer;

forming second surface unevenness in the exposed portion of the wafer, wherein the second surface unevenness has a roughness greater and deeper than a roughness of the first surface unevenness;

removing the texturing-inhibiting film that remains on each of the front and rear faces of the wafer;

forming a selective emitter on a surface of the wafer having the first surface unevenness and the second surface unevenness defined therein using a doping process;

forming an anti-reflection film on the front face;

forming a passivation film on each of the front and rear faces; and

forming a front electrode and a rear electrode,

wherein the forming of the first surface unevenness and the second surface unevenness reduces a loss of over alignment for alignment of the front electrode.

7. The method of claim 6 , wherein forming the selective emitter includes implanting impurity ions having a conductive type different from a conductive type of the wafer.

8. The method of claim 6 , wherein forming the first surface unevenness includes using at least one of chemical etching treatment, plasma treatment, laser scribing, scratching, or acid or base treatment.

9. The method of claim 6 , wherein forming the second surface unevenness includes using at least one of chemical etching treatment, plasma treatment, laser scribing, scratching, or acid or base treatment.

10. The method of claim 6 , wherein the method further includes forming a rear electric field layer on the rear face.

11. The method of claim 6 , wherein the front electrode contacts the first surface unevenness.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 6, 2019
From: YI, JUNSIN; JU, MINKYU; CHO, YOUNG-HYUN; CHO, EUN-CHEL; KIM, YOUNGKUK; MALLEM, KUMAR
To: RESEARCH & BUSINESS FOUNDATION SUNGKYUNKWAN UNIVERSITY
Reel/Frame 050295/0085 →
Priority Claims (1)
KR 10-2018-0130398 · Oct 30, 2018 · national
Continuity (1)
Related Publication 20200135944A1 · Apr 30, 2020