IP Library › Granted Patent US 10,872,718
Granted Patent B2
US 10,872,718 · App. 16/028,717 · Granted Dec 22, 2020

Coil component

Inventors: Morihiro Hamano (Nagaokakyo, JP); Keiichi Tsuduki (Nagaokakyo, JP); Kouhei Matsuura (Nagaokakyo, JP); Minoru Matsunaga (Nagaokakyo, JP)
Assignee: Murata Manufacturing Co., Ltd.
H01F5/06H01F3/10H01F5/04H01F17/0013H01F17/0033H01F17/04H01F27/32H01F27/292
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Quick Facts
Patent No.
US 10,872,718
App. No.
16/028,717
Granted
Dec 22, 2020
Kind
B2
Abstract

A coil component includes a first magnetic body, an insulator stacked on the first magnetic body, a second magnetic body stacked on the insulator, a coil which is disposed in the insulator and which includes at least one coil conductor layer, and an internal magnetic body disposed within the inner circumference of the coil and connected to the first magnetic body and the second magnetic body. In a cross section in a stacking direction, the width of the internal magnetic body increases continuously from the first magnetic body side toward the second magnetic body side. Also, the inner circumferential surface of an end coil conductor layer located closest to the second magnetic body faces the outer circumferential surface of the internal magnetic body and is inclined in the same direction as the outer circumferential surface of the internal magnetic body with respect to the stacking direction.

Claims (34)

1. A coil component comprising:

a first magnetic body;

an insulator stacked on the first magnetic body;

a second magnetic body stacked on the insulator;

a coil which is disposed in the insulator and includes at least one coil conductor layer; and

an internal magnetic body which is disposed within an inner circumference of the coil in the insulator and is connected to the first magnetic body and the second magnetic body,

wherein,

in a cross section in a stacking direction of the first magnetic body, the insulator, and the second magnetic body, a width of the internal magnetic body increases continuously from the first magnetic body side toward the second magnetic body side, and

an inner circumferential surface of an end coil conductor layer located closest to the second magnetic body, in the coil, faces an outer circumferential surface of the internal magnetic body and is inclined in a same direction as the outer circumferential surface of the internal magnetic body with respect to the stacking direction.

2. The coil component according to claim 1 , wherein, in a cross section in the stacking direction, a shape of the end coil conductor layer is polygonal and has round vertices.

3. The coil component according to claim 2 , wherein the shape of the end coil conductor layer is triangular and protrudes toward the second magnetic body.

4. The coil component according to claim 3 , wherein the first magnetic body, the internal magnetic body, and the second magnetic body are composed of Ni—Cu—Zn-based ferrite, and the insulator is composed of glass containing borosilicate glass.

5. The coil component according to claim 3 , wherein:

an end surface of the internal magnetic body that faces the second magnetic body is circular and has a diameter of 200 μm or less, and

in a cross section in the stacking direction, an angle formed by the end surface and the outer circumferential surface of the internal magnetic body is from 45 degrees to 70 degrees.

6. The coil component according to claim 3 , wherein, in a cross section in the stacking direction, the inner circumferential surface of the end coil conductor layer is parallel to the outer circumferential surface of the internal magnetic body.

7. The coil component according to claim 3 , wherein the first magnetic body has a recessed portion connected to the internal magnetic body.

8. The coil component according to claim 3 , wherein a gap is present in at least part of an interface between the internal magnetic body and the insulator.

9. The coil component according to claim 2 , wherein the first magnetic body, the internal magnetic body, and the second magnetic body are composed of Ni—Cu—Zn-based ferrite, and the insulator is composed of glass containing borosilicate glass.

10. The coil component according to claim 2 , wherein:

an end surface of the internal magnetic body that faces the second magnetic body is circular and has a diameter of 200 μm or less, and

in a cross section in the stacking direction, an angle formed by the end surface and the outer circumferential surface of the internal magnetic body is from 45 degrees to 70 degrees.

11. The coil component according to claim 2 , wherein, in a cross section in the stacking direction, the inner circumferential surface of the end coil conductor layer is parallel to the outer circumferential surface of the internal magnetic body.

12. The coil component according to claim 2 , wherein the first magnetic body has a recessed portion connected to the internal magnetic body.

13. The coil component according to claim 2 , wherein a gap is present in at least part of an interface between the internal magnetic body and the insulator.

14. The coil component according to claim 2 , wherein, in a cross section in the stacking direction, a minimal distance between the inner circumferential surface of the end coil conductor layer and the outer circumferential surface of the internal magnetic body is 100 μm or more.

15. The coil component according to claim 1 , wherein the first magnetic body, the internal magnetic body, and the second magnetic body are composed of Ni—Cu—Zn-based ferrite, and the insulator is composed of glass containing borosilicate glass.

16. The coil component according to claim 1 , wherein:

an end surface of the internal magnetic body that faces the second magnetic body is circular and has a diameter of 200 μm or less, and

in a cross section in the stacking direction, an angle formed by the end surface and the outer circumferential surface of the internal magnetic body is from 45 degrees to 70 degrees.

17. The coil component according to claim 1 , wherein, in a cross section in the stacking direction, the inner circumferential surface of the end coil conductor layer is parallel to the outer circumferential surface of the internal magnetic body.

18. The coil component according to claim 1 , wherein the first magnetic body has a recessed portion connected to the internal magnetic body.

19. The coil component according to claim 1 , wherein a gap is present in at least part of an interface between the internal magnetic body and the insulator.

20. The coil component according to claim 1 , wherein, in a cross section in the stacking direction, a minimal distance between the inner circumferential surface of the end coil conductor layer and the outer circumferential surface of the internal magnetic body is 100 μm or more.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 6, 2018
From: HAMANO, MORIHIRO; TSUDUKI, KEIICHI; MATSUURA, KOUHEI; MATSUNAGA, MINORU
To: MURATA MANUFACTURING CO., LTD.
Reel/Frame 046280/0119 →
Priority Claims (1)
JP 2017-134362 · Jul 10, 2017 · national
Continuity (1)
Related Publication 20190013130A1 · Jan 10, 2019
Cited By (1)
US 1,126,158