IP Library › Granted Patent US 10,877,391
Granted Patent B2
US 10,877,391 · App. 16/531,306 · Granted Dec 29, 2020

Magnetic carrier, two-component developer, replenishing developer, and image forming method

Inventors: Ryuichiro Matsuo (Moriya, JP); Nobuyoshi Sugahara (Tokyo, JP); Hironori Minagawa (Moriya, JP); Wakashi Iida (Toride, JP)
Assignee: CANON KABUSHIKI KAISHA
G03G9/1133G03G9/1075G03G15/0868G03G15/0921
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Quick Facts
Patent No.
US 10,877,391
App. No.
16/531,306
Granted
Dec 29, 2020
Kind
B2
Abstract

A magnetic carrier including a magnetic carrier particle having a magnetic carrier core and a resin coating layer formed on a surface of the magnetic carrier core, wherein the resin coating layer includes a resin component including a resin A and a resin B, the resin A is a copolymer of monomers including (a) a (meth)acrylic acid ester monomer having an alicyclic hydrocarbon group and (b) a specific macromonomer, the resin B is a copolymer of monomers including (c) a styrene-based monomer and (d) a specific (meth)acrylic acid ester monomer, and in a molecular weight distribution of a THF soluble component of the resin component contained in the resin coating layer, a peak derived from the resin B is present in a molecular weight range of from 1000 to 9500.

Claims (64)

1. A magnetic carrier including a magnetic carrier particle having a magnetic carrier core and a resin coating layer formed on a surface of the magnetic carrier core, wherein

the resin coating layer includes a resin component including a resin A and a resin B,

the resin A is a copolymer of monomers including

(a) a (meth)acrylic acid ester monomer having an alicyclic hydrocarbon group, and

(b) a macromonomer containing a polymer portion and a reactive portion bound to the polymer portion, wherein

the polymer portion has a polymer of at least one monomer selected from the group consisting of methyl acrylate, methyl methacrylate, butyl acrylate, butyl methacrylate, 2-ethylhexyl acrylate and 2-ethylhexyl methacrylate, and

the reactive portion has a reactive C—C double bond,

the resin B is a copolymer of monomers including

(c) a styrene-based monomer, and

(d) a (meth)acrylic acid ester monomer represented by a following formula (1), and

in a molecular weight distribution of a tetrahydrofuran soluble component of the resin component contained in the resin coating layer, a peak derived from the resin B is present in a molecular weight range of from 1000 to 9500,

in the formula (1), R 1 represents H or CH 3 , and n represents an integer of from 2 to 8.

2. The magnetic carrier according to claim 1 , wherein in the molecular weight distribution of a tetrahydrofuran soluble component of the resin component contained in the resin coating layer, which is determined by gel permeation chromatography, a peak derived from the resin A is present in a molecular weight range of from 25,000 to 70,000.

3. The magnetic carrier according to claim 1 , wherein a weight average molecular weight Mw of the macromonomer determined by gel permeation chromatography is from 1000 to 9500.

4. The magnetic carrier according to claim 1 , wherein when, among the monomers for forming the resin A, a ratio of the (meth)acrylic acid ester monomer having an alicyclic hydrocarbon group is denoted by Ma (% by mass), and a ratio of the macromonomer is denoted by Mb (% by mass), Ma and Mb satisfy the following relationships:

0≤Ma≤90.0, and

10.0≤Mb≤50.0.

5. The magnetic carrier according to claim 1 , wherein when, among the monomers for forming the resin B, a mass-based ratio of the (meth)acrylic acid ester monomer represented by the formula (1) is denoted by Mc (ppm), Mc satisfies the following relationship:

5≤Mc≤6000.

6. The magnetic carrier according to claim 1 , wherein when the content ratio of the resin A in the resin coating layer is denoted by MA (% by mass) and the content ratio of the resin B in the resin coating layer is denoted by MB (% by mass), the MA and MB satisfy the following relationships:

10.0≤MA≤99.0 and

1.0≤MB≤90.0.

7. The magnetic carrier according to claim 1 , wherein the magnetic carrier core is a magnetic body-dispersed resin particle or a porous magnetic core particle.

8. A two-component developer comprising a toner having a toner particle including a binder resin, and a magnetic carrier, wherein

the magnetic carrier includes a magnetic carrier particle having a magnetic carrier core and a resin coating layer formed on a surface of the magnetic carrier core, wherein

the resin coating layer includes a resin component including a resin A and a resin B,

the resin A is a copolymer of monomers including

(a) a (meth)acrylic acid ester monomer having an alicyclic hydrocarbon group, and

(b) a macromonomer containing a polymer portion and a reactive portion bound to the polymer portion, wherein

the polymer portion has a polymer of at least one monomer selected from the group consisting of methyl acrylate, methyl methacrylate, butyl acrylate, butyl methacrylate, 2-ethylhexyl acrylate and 2-ethylhexyl methacrylate, and

the reactive portion has a reactive C—C double bond,

the resin B is a copolymer of monomers including

(c) a styrene-based monomer, and

(d) a (meth)acrylic acid ester monomer represented by a following formula (1), and

in a molecular weight distribution of a tetrahydrofuran soluble component of the resin component contained in the resin coating layer, a peak derived from the resin B is present in a molecular weight range of from 1000 to 9500,

in the formula (1), R 1 represents H or CH 3 , and n represents an integer of from 2 to 8.

9. An image forming method comprising:

a charging step of charging an electrostatic latent image bearing member;

an electrostatic latent image forming step of forming an electrostatic latent image on a surface of the electrostatic latent image bearing member;

a developing step of developing the electrostatic latent image by using a two-component developer to form a toner image;

a transfer step of transferring the toner image to a transfer material with or without an intermediate transfer member; and

a fixing step of fixing the transferred toner image to the transfer material, wherein

the two-component developer comprises a toner having a toner particle including a binder resin, and a magnetic carrier, wherein

the magnetic carrier is the magnetic carrier according to claim 1 .

10. A replenishing developer for use in an image forming method which comprises:

a charging step of charging an electrostatic latent image bearing member;

an electrostatic latent image forming step of forming an electrostatic latent image on a surface of the electrostatic latent image bearing member;

a developing step of developing the electrostatic latent image by using a two-component developer in a developing device to form a toner image;

a transfer step of transferring the toner image to a transfer material with or without an intermediate transfer member; and

a fixing step of fixing the transferred toner image to the transfer material, and

in which the replenishing developer is replenished to the developing device in accordance with a reduction in toner concentration in the two-component developer in the developing device, wherein

the replenishing developer includes a magnetic carrier and a toner having a toner particle including a binder resin,

the replenishing developer includes from 2 parts by mass to 50 parts by mass of the toner with respect to 1 part by mass of the magnetic carrier, and

the magnetic carrier is the magnetic carrier according to claim 1 .

11. An image forming method which comprises:

a charging step of charging an electrostatic latent image bearing member;

an electrostatic latent image forming step of forming an electrostatic latent image on a surface of the electrostatic latent image bearing member;

a developing step of developing the electrostatic latent image by using a two-component developer in a developing device to form a toner image;

a transfer step of transferring the toner image to a transfer material with or without an intermediate transfer member; and

a fixing step of fixing the transferred toner image to the transfer material, and

in which a replenishing developer is replenished to the developing device in accordance with a reduction in toner concentration in the two-component developer in the developing device, wherein

the replenishing developer includes a magnetic carrier and a toner having a toner particle including a binder resin,

the replenishing developer includes from 2 parts by mass to 50 parts by mass of the toner with respect to 1 part by mass of the magnetic carrier, and

the magnetic carrier is the magnetic carrier according to claim 1 .

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 27, 2019
From: MATSUO, RYUICHIRO; SUGAHARA, NOBUYOSHI; MINAGAWA, HIRONORI; IIDA, WAKASHI
To: CANON KABUSHIKI KAISHA
Reel/Frame 050835/0652 →
Priority Claims (1)
JP 2018-149543 · Aug 8, 2018 · national
Continuity (1)
Related Publication 20200050124A1 · Feb 13, 2020
Cited By (10)
US 12,228,882 US 12,242,226 US 12,429,791 US 12,613,478 US 12,638,789 US 12,656,701 US 12,663,736 US 12,675,060 US 12,681,401 US 12,687,796