Pellicle manufacturing method and method for manufacturing photomask with pellicle
A method for producing a pellicle according to the one embodiment of the present invention produces a pellicle including a pellicle film and a pellicle frame supporting an outer peripheral portion of the pellicle film. The method includes forming the pellicle film on a substrate, and bonding a pressure-sensitive adhesive sheet, that is elastic and has a pressure-sensitive adhesive force thereof decreased upon receipt of external stimulation, to each of two surfaces of the substrate; making a notch inside a part of the substrate, the part having the pressure-sensitive adhesive sheets bonded thereto; separating a substrate outer peripheral portion outer to the notch of the substrate, in a state where the pressure-sensitive adhesive sheets are bonded to the substrate, to form a pellicle frame; and stimulating the pressure-sensitive adhesive sheets to peel off the pressure-sensitive adhesive sheets.
1. A method for producing a pellicle including a pellicle film and a pellicle frame supporting an outer peripheral portion of the pellicle film, the method comprising:
forming the pellicle film on a substrate, and bonding a pressure-sensitive adhesive sheet to each of the pellicle film on the substrate and a surface of the substrate opposite to a surface on which the pellicle film is formed, the pressure-sensitive adhesive sheet being elastic and having a pressure-sensitive adhesive force thereof decreased upon receipt of external stimulation;
making a notch inside a part of the substrate, the part having the pressure-sensitive adhesive sheets bonded thereto;
separating a substrate outer peripheral portion outer to the notch of the substrate, in a state where the pressure-sensitive adhesive sheets are bonded to each of the pellicle film on the substrate and the surface of the substrate opposite to the surface on which the pellicle film is formed, to form the pellicle frame; and
stimulating the pressure-sensitive adhesive sheets to peel off the pressure-sensitive adhesive sheets.
2. The method for producing a pellicle according to claim 1 , further comprising etching the substrate, from the surface of the substrate opposite to the surface on which the pellicle film is formed, to expose the pellicle film.
3. The method for producing a pellicle according to claim 1 , wherein:
after the substrate is etched, from the surface of the substrate opposite to the surface on which the pellicle film is formed, to expose the pellicle film, the pressure-sensitive adhesive sheet is bonded to each of the two surfaces of a portion of the substrate that is around the exposed portion of the pellicle film.
4. The method for producing a pellicle according to claim 1 , wherein:
the substrate has openings provided between a portion of the substrate to be a pellicle frame and the substrate outer peripheral portion and includes a bridge portion coupling the portion of the substrate to be a pellicle frame and the substrate outer peripheral portion to each other; and
making the notch inside the substrate is making the notch inside the bridge portion.
5. The method for producing a pellicle according to claim 4 , wherein the pressure-sensitive adhesive sheets are bonded to cover both of two surfaces and both of two side surfaces of the bridge portion.
6. The method for producing a pellicle according to claim 4 , wherein the bridge portion is connected to each of four corners of the pellicle frame.
7. The method for producing a pellicle according to claim 1 , wherein the notch is made inside the substrate by stealth dicing.
8. The method for producing a pellicle according to claim 1 , wherein the pressure-sensitive adhesive sheets are antistatic.
9. The method for producing a pellicle according to claim 1 , wherein for separating the substrate outer peripheral portion to form the pellicle frame, gas in a portion along which the substrate is separated is absorbed by an absorption device.
10. The method for producing a pellicle according to claim 1 , wherein the pellicle film has a thickness of 10 nm or greater and 50 nm or less.
11. A method for producing a pellicle-attached photomask, comprising:
forming the pellicle film on a substrate, and bonding a pressure-sensitive adhesive sheet to each of the pellicle film on the substrate and a surface of the substrate opposite to a surface on which the pellicle film is formed, the pressure-sensitive adhesive sheet being elastic and having a pressure-sensitive adhesive force thereof decreased upon receipt of external stimulation;
making a notch inside a part of the substrate, the part having the pressure-sensitive adhesive sheets bonded thereto;
separating a substrate outer peripheral portion outer to the notch of the substrate, in a state where the pressure-sensitive adhesive sheets are bonded to each of the pellicle film on the substrate and the surface of the substrate opposite to the surface on which the pellicle film is formed, to form the pellicle frame; and
stimulating the pressure-sensitive adhesive sheets to peel off the pressure-sensitive adhesive sheets;
joining the pellicle and a photomask, to each other via a frame body attached to the pellicle frame.
12. The method for producing a pellicle-attached photomask according to claim 11 , further comprising etching the substrate, from the surface of the substrate opposite to the surface on which the pellicle film is formed, to expose the pellicle film.
13. The method for producing a pellicle-attached photomask according to claim 11 , wherein:
after the substrate is etched, from the surface of the substrate opposite to the surface on which the pellicle film is formed, to expose the pellicle film, the pressure-sensitive adhesive sheet is bonded to each of the two surfaces of a portion of the substrate that is around the exposed portion of the pellicle film.
14. The method for producing a pellicle-attached photomask according to claim 11 , wherein:
the substrate has openings provided between a portion of the substrate to be a pellicle frame and the substrate outer peripheral portion and includes a bridge portion coupling the portion of the substrate to be a pellicle frame and the substrate outer peripheral portion to each other; and
making the notch inside the substrate is making the notch inside the bridge portion.
15. The method for producing a pellicle-attached photomask according to claim 14 , wherein the pressure-sensitive adhesive sheets are bonded to cover both of two surfaces and both of two side surfaces of the bridge portion.
16. The method for producing a pellicle-attached photomask according to claim 14 , wherein the bridge portion is connected to each of four corners of the pellicle frame.
17. The method for producing a pellicle-attached photomask according to claim 11 , wherein the notch is made inside the substrate by stealth dicing.
18. The method for producing a pellicle-attached photomask according to claim 11 , wherein the pressure-sensitive adhesive sheets are antistatic.
19. The method for producing a pellicle-attached photomask according to claim 11 , wherein for separating the substrate outer peripheral portion to form the pellicle frame, gas in a portion along which the substrate is separated is absorbed by an absorption device.
20. The method for producing a pellicle-attached photomask according to claim 11 , wherein the pellicle film has a thickness of 10 nm or greater and 50 nm or less.