Echogenic article with compound indentations
The present invention provides an article or an interface having a distribution of a first partially spherical indentation and at least a second partially spherical indentation contained within the first indentation to form a multi-component or “compound” shape that is referred to as a “compound” or “nested” dimples or indentations. These compound dimples or indentions may be concentric and are etched or otherwise formed into a surface or interface of an article to enhance the ultrasonic imaging. Exemplary articles may be needles of the type used to conduct nerve blocks or the interface may be the surface of such a needle, cannula, catheter, catheter tip or similar article.
1. A method of manufacturing an echogenic article, the article comprising at least one of a needle, a cannula, a catheter, or a catheter tip, the method comprising:
providing the article having a surface;
forming a distribution of a plurality of first partially spherical indentations into the surface of the article, each of the plurality of first partially spherical indentations defining a first inner surface having a first radius of curvature;
forming a second partially spherical indentation within each of the plurality of first partially spherical indentations, each of the plurality of second partially spherical indentations defining a second inner surface having a second radius of curvature, each of the second partially spherical indentations contained within one of the first partially spherical indentations, the first radius of curvature being larger than the second radius of curvature such that each of the plurality of the first partially spherical indentations is flatter than the each of the plurality of second partially spherical indentations
wherein the distribution of the plurality of first partially spherical indentations and the plurality of second partially spherical indentations are configured to enhance ultrasonic imaging.
2. The method of claim 1 , wherein a spacing between edges of separate adjacent first partially spherical indentations ranges from 50 micrometers to 260 micrometers.
3. The method of claim 2 , wherein the spacing between edges of separate adjacent first partially spherical indentations is up to 100 micrometers.
4. The method of claim 1 , wherein a depth of each of the plurality of first and second partially spherical indentations ranges from 10 micrometers to 130 micrometers.
5. The method of claim 1 , wherein each first partially spherical indentation of the plurality of first partially spherical indentations defines a first diameter, wherein each second partially spherical indentation of the plurality of second partially spherical indentations defines a second diameter, and wherein the first diameters and/or the second diameters are non-uniform.
6. The method of claim 1 , wherein the each of the first partially spherical indentations is concentric with a respective one of the second partially spherical indentations.
7. The method of claim 1 , further comprising a plurality of third partially spherical indentations contained within a respective one of each of the second partially spherical indentations.
8. The method of claim 1 , wherein each of the plurality of first partially spherical indentations comprises a first diameter and each of the plurality of second partially spherical indentations comprises a second diameter, the first diameter of the first partially spherical indentation ranging from 70 micrometers to 160 micrometers, the second diameter of the second partially spherical indentation ranging from 10 micrometers to 70 micrometers.