IP Library Granted Patent US 10,903,495
Granted Patent B2
US 10,903,495 · App. 16/108,635 · Granted Jan 26, 2021

Electrode material for battery and method for manufacturing same

Inventors: Noriyuki Sonoyama (Nagoya, JP); Tatsuya Hattori (Nagoya, JP); Kenshin Kitoh (Nagoya, JP)
Assignees: Nagoya Institute of Technology; NGK Insulators, Ltd.
H01M4/583C01G45/00C01G49/00C01G53/00H01M4/0471H01M4/1391H01M4/362H01M4/485H01M4/50H01M4/505H01M4/52H01M4/525H01M4/625H01M4/9016C01P2002/22C01P2002/72C01P2002/88C01P2004/03C01P2004/64H01M8/083H01M10/0525H01M12/08Y02E60/10
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Quick Facts
Patent No.
US 10,903,495
App. No.
16/108,635
Granted
Jan 26, 2021
Kind
B2
Abstract

There is disclosed an electrode material for cells. The electrode material includes carbon, and a crystalline material composed of a layered double hydroxide and/or a cation-deficit metal oxide having a rock-salt structure. Carbon is complexed with the cation-deficit metal oxide and/or the layered double hydroxide.

Claims (31)

1. An electrode material for a cell, comprising:

carbon; and

a crystalline material composed of a layered double hydroxide and/or a cation-deficit metal oxide having a rock-salt structure,

wherein the carbon is complexed into the crystal structure of the layered double hydroxide and/or the cation-deficit metal oxide, and wherein the crystalline material has a particulate form having a diameter of 5 to 10 nm, and particles of the crystalline material are surrounded by the carbon,

wherein the crystalline material is dispersed in a carbon matrix in nanoscale.

2. The electrode material according to claim 1 , wherein the crystalline material is composed of the layered double hydroxide.

3. The electrode material according to claim 1 , wherein the crystalline material is composed of the cation-deficit metal oxide.

4. The electrode material according to claim 1 , wherein at least one of peaks assigned to the carbon is assigned to graphite in a Raman spectrum.

5. The electrode material according to claim 1 , wherein the cell is selected from the group consisting of lithium ion secondary cells, metal-air cells, alkali fuel cells, and zinc secondary cells.

6. A method of producing the electrode material according to claim 1 , the method comprising the steps of:

preparing an aqueous basic solution containing an organic substance;

adding salts of at least two cations to the aqueous basic solution to form a precipitate, the at least two cations being capable of constituting the layered double hydroxide and/or the cation-deficit metal oxide;

subjecting the precipitate to a hydrothermal treatment in an autoclave to form the layered double hydroxide into which the organic substance is intercalated; and

firing the layered double hydroxide, into which the organic substance is intercalated, to form a complex of the cation-deficit metal oxide with carbon.

7. The method according to claim 6 , wherein the aqueous basic solution has a pH of 8 to 14, and the formation of the precipitate is performed while the pH is being kept.

8. The method according to claim 6 , wherein the organic substance is an organic acid.

9. The method according to claim 8 , wherein the organic acid is a carboxylic acid.

10. The method according to claim 9 , wherein the carboxylic acid is an organic compound having 1 to 50 carbon atoms.

11. The method according to claim 9 , wherein the carboxylic acid has a molecular size of 5 Å to 50 Å.

12. The method according to claim 9 , wherein the carboxylic acid is at least one selected from the group consisting of sebacic acid and terephthalic acid.

13. The method according to claim 6 , wherein the organic substance is a surfactant.

14. The method according to claim 13 , wherein the surfactant is an ionic surfactant.

15. The method according to claim 14 , wherein the ionic surfactant is an anionic surfactant.

16. The method according to claim 15 , wherein the anionic surfactant is an organic compound having 1 to 50 carbon atoms.

17. The method according to claim 15 , wherein the anionic surfactant has a molecular size of 5 Å to 50 Å.

18. The method according to claim 15 , wherein the anionic surfactant is sodium dodecylbenzenesulfonate.

19. The method according to claim 6 , wherein the firing is performed at a temperature of more than 300° C. and less than 600° C.

20. The method according to claim 6 , wherein the firing is performed in an atmosphere under reduced pressure.

21. The method according to claim 6 , further comprising the step of bringing the cation-deficit metal oxide complexed with the carbon into contact with water to reconstruct the layered double hydroxide, thereby yielding a complex of the layered double hydroxide and the carbon.

22. The method according to claim 21 , wherein at least one selected from the group consisting of CO 2 , hydroxides, chlorides, nitrates, organic acids, and surfactants is dissolved in the water.

23. The method according to claim 21 , wherein the contact with water is performed at 20 to 200° C.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 22, 2018
From: SONOYAMA, NORIYUKI; HATTORI, TATSUYA; KITOH, KENSHIN
To: NAGOYA INSTITUTE OF TECHNOLOGY; NGK INSULATORS, LTD.
Reel/Frame 046662/0095 →
Priority Claims (1)
JP 2016-062182 · Mar 25, 2016 · national
Continuity (2)
Continuation PCTJP2017009499 · Mar 9, 2017
Related Publication 20180358617A1 · Dec 13, 2018
Cited By (1)
US 12,651,780