IP Library › Granted Patent US 10,906,069
Granted Patent B2
US 10,906,069 · App. 16/081,839 · Granted Feb 2, 2021

Packaging device and sorting system for directional packaging of products and method therefor

Inventors: Wilhelm Jan Nijland (Tricht, NL); Dirk Gijsbertus Peters (Tricht, NL); Tycho Marinus Hartman (Tricht, NL)
Assignee: DE GREEF'S WAGEN-, CARROSSERIE- EN MACHINEBOUW B.V
B07C5/3422B07C5/38B25J9/0093B25J15/0683B25J19/023B65B25/046B65B35/18B65B35/58G01N21/00B07C2501/009B07C2501/0063B07C2501/0081B65B5/105B65B5/12B65B35/08B65B43/54B65B57/08
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Quick Facts
Patent No.
US 10,906,069
App. No.
16/081,839
Granted
Feb 2, 2021
Kind
B2
Abstract

The present invention relates to a packaging device and sorting system ( 82 ) for directional packaging of products (P), such as vegetables and fruit, and a method therefore. The packaging device according to the invention comprises: —a sensor system ( 54 ) configured to detect a collection of suitable pick-up points; —at least one directing unit ( 16 ) configured to direct a product and provided with at least one degree of freedom for rotation of the product around a substantially horizontal rotation axis; and —a manipulator ( 28 ) comprising: —a pick-up element ( 44 ); and —a moving device ( 30 ) comprising at least four degrees of freedom for translation of the product and rotation around a substantially horizontal axis, wherein a rotation of the product around a substantially vertical rotation axis is possibly by means of providing the moving device and/or directing unit with an additional degree of freedom.

Claims (60)

1. A packaging device for directional packaging of products comprising:

a sensor system configured to detect a collection of suitable pick-up points of a product for packaging;

at least one directing unit operatively connected to the sensor system and configured to direct the product such that at least one suitable pick-up point lies in an operating range of a manipulator, and wherein the directing unit is provided with at least one degree of freedom for rotation of the product around a substantially horizontal rotation axis; and

the manipulator, comprising:

a pick-up element configured to pick the product up from the at least one directing unit; and

a moving device, on or close to an outer end of which the pick-up element is arranged and which comprises at least four degrees of freedom for translation of the product and rotation around a substantially horizontal rotation axis,

wherein a rotation of the product around a substantially vertical rotation axis is possible by providing the moving device with at least five degrees of freedom and/or by providing the at least one directing unit with a second degree of freedom, such that the moving device can pick up the product and place it in a packaging or a container in a desired orientation,

wherein the sensor system comprises:

a camera system and/or one or more other sensors, and

a processing unit configured to process information obtained by the camera system and/or the one or more other sensors,

wherein the processing unit is configured to determine a most suitable pick-up point of the collection of suitable pick-up points, and

wherein a suitable pick-up point is a point on the product for which it has been determined by the processing unit that the manipulator can pick up the product for processing in a desired manner.

2. The packaging device of claim 1 , wherein the sensor system includes the camera system.

3. The packaging device of claim 1 , wherein the sensor system includes the one or more other sensors.

4. The packaging device of claim 1 , wherein the sensor system is further configured to determine quality aspects of the product and, also with reference thereto, determine a subsequent processing step for the product.

5. The packaging device of claim 1 , wherein the at least one directing unit is provided with one degree of freedom for directing the product, wherein the product can move around a substantially horizontal rotation axis, and wherein the moving device is provided with at least five degrees of freedom.

6. The packaging device of claim 1 , wherein the at least one directing unit is provided with two degrees of freedom for directing the product, wherein the product can move around a substantially horizontal and a substantially vertical rotation axis, and wherein the moving device is provided with at least four degrees of freedom for translation of the product and rotation of the product around a substantially horizontal rotation axis.

7. The packaging device of claim 1 , wherein the pick-up element is provided with a pressure means configured to provide an underpressure such that a product can be picked up.

8. The packaging device of claim 7 , wherein the pick-up element is provided with a product detector configured to determine a grip of the pick-up element on the product.

9. The packaging device of claim 7 , wherein the pick-up element is provided with a mechanical gripper mechanism.

10. The packaging device of claim 9 , wherein the pick-up element is further provided with a stabilizing element configured to additionally support the picked-up product during movement thereof with the pick-up element.

11. The packaging device of claim 10 , wherein the stabilizing element comprises a stop element, and wherein the pressure means is able to move inward against the stop element when the product is being picked up.

12. The packaging device of claim 1 , further comprising a displacing device for providing for a relative displacement between the sensor system and a pick-up position where the product can be picked up by the manipulator.

13. The packaging device of claim 12 , wherein the displacing device comprises an endless series of directing units.

14. The packaging device of claim 1 , further comprising at least two directing units and an optimizer configured to determine an order of products to be picked up and/or a set-down position of picked-up products in a packaging or a container.

15. The packaging device of claim 1 , further comprising a weighing cell configured to measure a product weight.

16. The packaging device of claim 1 , further comprising a packaging sensor configured to detect a set-down position for the product.

17. A sorting system for sorting and directional packaging of products, the sorting system comprising:

a sorting device for sorting products; and

a packaging device, operatively connected to one or more sorting outlets of the sorting device, the packaging device comprising;

a sensor system configured to detect a collection of suitable pick-up points of a product for packaging;

at least one directing unit operatively connected to the sensor system and configured to direct the product such that at least one suitable pick-up point lies in an operating range of a manipulator, and wherein the at least one directing unit is provided with at least one degree of freedom for rotation of the product around a substantially horizontal rotation axis; and

the manipulator, comprising:

a pick-up element configured to pick the product up from the at least one directing unit; and

a moving device, on or close to an outer end of which the pick-up element is arranged and which comprises at least four degrees of freedom for translation of the product and rotation around a substantially horizontal rotation axis,

wherein a rotation of the product around a substantially vertical rotation axis is possible by providing the moving device with at least five degrees of freedom and/or by providing the at least one directing unit with a second degree of freedom, such that the moving device can pick up the product and place it in a packaging or a container in a desired orientation,

wherein the sensor system comprises:

a camera system and/or one or more other sensors, and

a processing unit configured to process information obtained by the camera system and/or the one or more other sensors,

wherein the processing unit is configured to determine a most suitable pick-up point of the collection of suitable pick-up points, and

wherein a suitable pick-up point is a point on the product for which it has been determined by the processing unit that the manipulator can pick up the product for processing in a desired manner.

18. A method for directional packaging of products the method comprising:

providing a packaging device, comprising;

a sensor system configured to detect a collection of suitable pick-up points of a product for packaging;

at least one directing unit operatively connected to the sensor system and configured to direct the product such that at least one suitable pick-up point lies in an operating range of a manipulator, and wherein the at least one directing unit is provided with at least one degree of freedom for rotation of the product around a substantially horizontal rotation axis; and

the manipulator, comprising:

a pick-up element configured to pick the product up from the at least one directing unit; and

a moving device, on or close to an outer end of which the pick-up element is arranged and which comprises at least four degrees of freedom for translation of the product and rotation around a substantially horizontal rotation axis,

wherein a rotation of the product around a substantially vertical rotation axis is possible by providing the moving device with at least five degrees of freedom and/or by providing the at least one directing unit with a second degree of freedom, such that the moving device can pick up the product and place it in a packaging or a container in a desired orientation,

wherein the sensor system comprises:

a camera system and/or one or more other sensors, and

a processing unit configured to process information obtained by the camera system and/or the one or more other sensors,

wherein the processing unit is configured to determine a most suitable pick-up point of the collection of suitable pick-up points, and

wherein a suitable pick-up point is a point on the product for which it has been determined by the processing unit that the manipulator can pick up the product for processing in a desired manner; and

supplying products;

determining the most suitable pick-up point of the collection of suitable pick-up points of the product using the processing unit;

directing the product with the at least one directing unit such that the most suitable pick-up point is positioned in the operating range of the manipulator; and

transferring the product picked up from the at least one directing unit to a packaging or a container using the manipulator, wherein the product is placed in a desired orientation by the manipulator.

19. The method of claim 18 , wherein, during in the processing of products provided with a bloom and/or a stalk and/or a calyx, the products are oriented on the basis of a desired orientation of the bloom and/or the stalk and/or the calyx in the packaging or the container.

20. The packaging device of claim 1 , wherein the pick-up element is provided with a product detector configured to determine a grip of the pick-up element on the product.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 20, 2018
From: NIJLAND, WILHELM JAN; PETERS, DIRK GIJSBERTUS; HARTMAN, TYCHO MARINUS
To: DE GREEF'S WAGEN - CARROSSERIE - EN MACHINEBOUW B.V.
Reel/Frame 046931/0339 →
Priority Claims (1)
NL 2016363 · Mar 4, 2016 · national
Continuity (1)
Related Publication 20190076883A1 · Mar 14, 2019
Cited By (1)
US 12,409,961