Microlubrication system
A microlubrication system for a machining unit with a rotating spindle, the system having a rotary feedthrough via which compressed air and lubricant can be fed to the rotating spindle to combine them in a mixing chamber close to a tool, and a metering valve by means of which the amount of the fed lubricant can be dosed. In order to improve the monitoring and the control of the system, the rotary feedthrough and/or the metering valve are designed as smart components.
1. A microlubrication system for a machining unit having a rotating spindle, comprising:
a) a rotary feedthrough, via which compressed air and lubricant can be fed to the rotating spindle of the machining unit in order to combine them in a mixing chamber close to a tool, and
b) a metering valve, with which the quantity of the lubricant fed can be metered,
wherein
c) the rotary feedthrough and/or the metering valve are designed as smart components, and
d) the metering valve has an associated sensor and control unit having a dedicated microprocessor, which can independently detect and evaluate the operating state of the metering valve, the wherein the associated sensor and control unit has a circuit with which the current profile across a magnet coil of the metering valve during opening of the metering valve can be detected, and in that the microprocessor evaluates said current profile in order to determine a lubricant pressure bearing against the metering valve and/or the viscosity of the lubricant.
2. The system as claimed in claim 1 , wherein the circuit is a shunt or a Hall sensor.
3. The system as claimed in claim 1 , wherein the sensor and control unit is designed in such a manner that it performs a metering correction, which adapts the opening time of the metering valve, depending on the lubricant pressure and/or the viscosity of the lubricant.
4. The system as claimed in claim 1 , wherein the rotary feedthrough has an associated sensor and control unit having a dedicated microprocessor, which can independently detect and evaluate the operating state of the rotary feedthrough.
5. The system as claimed in claim 4 , wherein the sensor and control unit of the rotary feedthrough comprises at least one of the following sensors: an air pressure sensor for the incoming air pressure; an air pressure sensor for the air leakage pressure; a sensor for the oil pressure; an optical oil leakage sensor; a rotational speed sensor; a vibration sensor; and/or a temperature sensor.
6. The system as claimed in claim 1 , wherein the smart components have a preferably non-volatile data storage device, in which evaluation data can be stored.
7. A method for operating a microlubrication system for a machining unit comprising:
a) providing a microlubrication system as claimed in claim 1 ;
b) activating the microlubrication system;
c) monitoring the operation of the microlubrication system with the aid of the smart components.