Ozone rain pan
Embodiments of the present disclosure relate generally to systems and methods for combining ozone and water to deliver ozonated water in a rinse stream. The ozone rain pan finds particular use for rinsing food products traveling along a conveyor line with ozonated water.
1. An ozone rain pan system, comprising:
an ozone rain pan frame comprising sidewalls, end walls, and a lower surface,
collectively defining an ozone rain pan;
the lower surface comprising a plurality of openings sized and configured to allow water to flow therethrough via rainfall gravity;
at least one ozonated water inlet,
the at least one ozonated water inlet cooperable with a water diverter; and
an ozone rain pan lid,
wherein the lower surface comprises a plurality of modular panels.
2. The ozone rain pan system of claim 1 , wherein the rain pan frame further comprises side rails to which the plurality of modular panels are secured.
3. The ozone rain pan system of claim 2 , further comprising a layer of sealant between the side rails and modular panels.
4. The ozone rain pan system of claim 1 , wherein the ozone rain pan frame is provided as a series of separate components that are secured together upon assembly.
5. The ozone rain pan system of claim 1 , further comprising an ozone destruct outlet.
6. The ozone rain pan system of claim 1 , further comprising an exhaust fan for removing off gassed air from ozonated water held in the ozone rain pan.
7. The ozone rain pan system of claim 1 , further comprising an overflow management system.
8. The ozone rain pan system of claim 7 , wherein the overflow management system comprises an exit opening in one of the end walls that is bounded by an overflow wall.
9. The ozone rain pan system of claim 1 , further comprising a system for mounting the ozone rain pan with respect to a conveyor.
10. The ozone rain pan system of claim 9 , wherein the system for mounting the ozone rain pan comprises one or more adjustable legs, one or more adjustable feet, or both.
11. The ozone rain pan system of claim 9 , wherein the system for mounting the ozone rain pan comprises a shower head-like mount.
12. The ozone rain pan system of claim 1 , wherein the plurality of openings allow a rain stream of ozonated water to fall on one or more food products.
13. The ozone rain pan system of claim 1 , mounted in a processing area for treatment of produce, poultry, or meat products.
14. The ozone rain pan system of claim 1 , wherein the side walls and end walls define a rectangular ozone rain pan.
15. The ozone rain pan system of claim 1 , wherein the side walls and end walls are between about 3 inches to about 8 inches high.
16. The ozone rain pan system of claim 1 , wherein the plurality of openings range in size from about 0.02 inches to about 0.08 inches in diameter.
17. The ozone rain pan system of claim 1 , wherein the plurality of openings are spaced from about 0.5 inches to about 1.5 inches between a center of one opening to a center of an adjacent opening and are arranged in a grid-like pattern.
18. A method for delivering a rain stream of ozonated water, comprising:
(a) mounting the ozone rain pan system of claim 1 over a treatment zone; and
(b) delivering ozonated water into at least one of the inlets of the ozone rain pan.
19. An ozone rain pan system, comprising:
an ozone rain pan frame comprising sidewalls, end walls, and a lower surface,
collectively defining an ozone rain pan;
the lower surface comprising a plurality of openings sized and configured to allow water to flow therethrough via rainfall gravity;
at least one ozonated water inlet,
the at least one ozonated water inlet cooperable with a water diverter; and
an ozone rain pan lid,
wherein the water diverter comprises a water diverter pipe with a plurality of openings along an upper portion of the water diverter pipe.
20. The ozone rain pan system of claim 19 , wherein the water diverter pipe comprises a central rod positioned within the water diverter pipe.
21. The ozone rain pan system of claim 19 , wherein the water diverter pipe comprises one or more plates with openings thereon to manage water flow therethrough.
22. The ozone rain pan system of claim 19 , wherein the water diverter pipe is configured to provide an even flow of water within the ozone rain pan.
23. The ozone rain pan system of claim 19 , further comprising an ozone destruct outlet.
24. The ozone rain pan system of claim 19 , further comprising an exhaust fan for removing off gassed air from ozonated water held in the ozone rain pan.
25. The ozone rain pan system of claim 19 , further comprising an overflow management system.
26. The ozone rain pan system of claim 25 , wherein the overflow management system comprises an exit opening in one of the end walls that is bounded by an overflow wall.
27. The ozone rain pan system of claim 19 , further comprising a system for mounting the ozone rain pan with respect to a conveyor.
28. The ozone rain pan system of claim 27 , wherein the system for mounting the ozone rain pan comprises one or more adjustable legs, one or more adjustable feet, or both.
29. The ozone rain pan system of claim 27 , wherein the system for mounting the ozone rain pan comprises a shower head-like mount.
30. The ozone rain pan system of claim 19 , wherein the plurality of openings on the lower surface of the ozone rain pan allow a rain stream of ozonated water to fall on one or more food products.
31. The ozone rain pan system of claim 19 , mounted in a processing area for treatment of produce, poultry, or meat products.
32. The ozone rain pan system of claim 19 , wherein the side walls and end walls define a rectangular ozone rain pan.
33. The ozone rain pan system of claim 19 , wherein the side walls and end walls are between about 3 inches to about 8 inches high.
34. The ozone rain pan system of claim 19 , wherein the plurality of openings on the lower surface of the ozone rain pan range in size from about 0.02 inches to about 0.08 inches in diameter.
35. The ozone rain pan system of claim 19 , wherein the plurality of openings on the lower surface of the ozone rain pan are spaced from about 0.5 inches to about 1.5 inches between a center of one opening to a center of an adjacent opening and are arranged in a grid-like pattern.
36. A method for delivering a rain stream of ozonated water, comprising:
(a) mounting the ozone rain pan system of claim 19 over a treatment zone; and
(b) delivering ozonated water into the water diverter pipe of the ozone rain pan.