Process for producing instant noodles
A process for producing noodle strips in which a dough sheet is slit into noodle strips using a rotary slitting device comprising at least a pair of cutting blade rolls, scraping members and air flow supply means. The dough sheet is passed through the cutting blade rolls, to thereby slit the dough sheet into noodle strips; the noodle strips are peeled off from the cutting blade rolls using the scraping members, to thereby separate into upper and lower noodle strip bundles; and air flow is supplied to the slit noodle strips from the air flow supply means. There is provided a process capable of stably realizing generally straight noodle strips with no strong longitudinal waves even in a mass production line.
1. A process for producing noodle strips in which a dough sheet is slit into noodle strips using a rotary slitting device comprising at least a pair of cutting blade rolls, scraping members and air flow supply, the process comprising the steps of:
passing the dough sheet through the cutting blade roll, thereby slitting the dough sheet into noodle strips;
peeling the noodle strips off from the cutting blade rolls using the scraping members, thereby separating peeled noodle strips into upper peeled noodle strips and lower peeled noodle strips; and
supplying air flow from the air flow supply to the upper peeled noodle strips and the lower peeled noodle strips while the upper and lower peeled noodle strips are in an air space, thereby changing an orbit of each noodle strip in an air space and forming noodle strip bundles on a wave conveyer, wherein each noodle strip that forms the noodle strip bundles has an annular, transverse wave-shaped and/or zigzag-shaped orbit;
wherein the air flow supply is arranged at a portion between the upper peeled noodle strips and the lower peeled noodle strips;
wherein the air flow is supplied between, and directly to each of, the upper peeled noodle strips and the lower peeled noodle strips; and
wherein the air flow supply is provided with a plurality of air flow discharge ports, and the air flow discharge ports have a polygonal slit, circular or oval shape.
2. The process for producing noodle strips according to claim 1 , wherein the air flow pushes the noodle strips away from the cutting blade rolls toward a longitudinal direction of the noodle strips or in a direction oblique to the noodle strips.
3. The process for producing noodle strips according to claim 1 , wherein the air flow, which is supplied to the noodle strips from the air flow supply, is flow with directionality.
4. The process for producing noodle strips according to claim 1 , wherein the air flow supply includes a hollow columnar member or hollow prismatic tubular member.
5. A process for producing instant dried noodles in which a dough sheet is slit into noodle strips using a rotary slitting device comprising at least a pair of cutting blade rolls, scraping members and air flow supply, the process comprising the steps of:
passing the dough sheet through the cutting blade rolls, thereby slitting the dough sheet into noodle strips;
peeling the noodle strips off from the cutting blade rolls using the scraping member, thereby separating peeled noodle strips into upper peeled noodle strips and lower peeled noodle strips;
supplying air flow from the air flow supply to the upper peeled noodle strips and the lower peeled noodle strips while the upper and lower peeled noodle strips are in an air space, thereby changing an orbit of each noodle strip in an air space and forming a generally flat noodle strip bundle on a wave conveyer without substantially forming longitudinal waves in the noodle strips, and wherein each noodle strip that forms the noodle strip bundles has an annular, transverse wave-shaped and/or zigzag-shaped orbit; and
gelatinizing the generally flat noodle strip bundle, followed by drying;
wherein the air flow supply is arranged at a portion between the upper peeled noodle strips and the lower peeled noodle strips;
wherein the air flow is supplied between, and directly to each of, the upper peeled noodle strips and the lower peeled noodle strips; and
wherein the air flow supply is provided with a plurality of air flow discharge ports, and the air flow discharge ports have a polygonal slit, circular or oval shape.
6. The process for producing instant dried noodles according to claim 5 , wherein the generally flat noodle strip bundle is formed by gathering the noodle strips moved randomly.
7. The process for producing instant dried noodles according to claim 6 , wherein the noodle strips of the generally flat noodle strip bundle have an annular, transverse wave-shaped and/or zigzag-shaped orbit.
8. The process for producing instant dried noodles according to claim 5 , wherein a steamer using steam is used in the gelatinizing step.