Method for detecting weld seam geometry
A technique for sensing a weld seam geometry of a plastic butt weld seam, preferably plastic pipes, including: manual positioning of an optical sensor in relation to a butt weld seam between pipeline components, preferably plastic pipes, wherein the sensor is aligned approximately perpendicularly to the pipe centre axis, automatic approaching of the sensor of measurement positions along or around a sensor axis, acquiring the visible weld seam geometry and/or the data by means of the sensor in each approached measurement position, determining the optimum measurement position by way of the acquired data, preferably by means of an algorithm, automatic approaching of the sensor of the optimum measurement position along or around the sensor axis, acquiring the weld seam geometry to determine the quality of the weld seam, analyzing and judging the measurement of the acquired weld seam geometry at the optimized measurement position.
1. A method for sensing a weld seam geometry of a plastic butt weld seam between adjacent pipes each having a central axis, comprising:
pre-positioning a sensor using the following steps (a)-(g):
(a) positioning an optical sensor at a given position wherein-the sensor is displaced from the butt weld seam but where the sensor is aligned approximately perpendicularly to the pipe central axis,
(b) automatically moving the sensor longitudinally along the pipe central axis from the given position to a first different measurement position displaced from the butt weld seam longitudinally along the pipe central axis,
(c) acquiring visible weld seam geometry data by the sensor in the first measurement position,
(d) automatically moving the sensor longitudinally along the pipe central axis from the first measurement position to a second measurement position;
(e) acquiring visible weld seam geometry data by the sensor in the second measurement position,
(f) determining an optimum measurement position (opt. M) by way of the acquired data at the first measurement position and the second measurement position,
(g) automatically moving the sensor longitudinally along the pipe central axis to the optimum measurement position (opt. M), and
(h) after the sensor has been moved to the optimum measurement position, then:
(i) acquiring the weld seam geometry data from the sensor while remaining at the optimum measurement position to determine quality of the weld seam, and
(j) analyzing and judging the measurement of the acquired weld seam geometry data at the optimum measurement position.
2. The method according to claim 1 , wherein the sensor is moved to at least three different measurement positions to acquire visible weld seam geometry.
3. The method according to claim 1 , wherein a weld seam width (B) and/or the K dimension (K) are acquired by the sensor in each measurement position.
4. The method according to claim 1 , wherein an algorithm determines the optimum measurement position (opt. M) by way of acquired weld seam widths (B) and/or K dimensions (K), wherein the optimum measurement position (opt. M) is the position at which the smallest weld seam width (B) and/or the smallest K dimension (K) and no image distortion is present.
5. The method according to claim 1 , wherein an algorithm for determining the optimum measurement position on the basis of the acquired data is defined by a polynomial.
6. The method of claim 1 wherein the sensor is moved to different measurement positions to capture information about sides of the weld seam.
7. A device for carrying out the method according to claim 1 containing an optical sensor and a carrier device, wherein the carrier device has a drive and a sensor axis for positioning of the sensor, wherein the sensor axis extends perpendicularly to the pipe central axis and the sensor is movable round the sensor axis.
8. The device according to claim 7 , wherein the sensor is designed as a camera and has an objective lens.
9. The device according to claim 7 , wherein the drive is designed as a stepping motor having a spindle.
10. The device according to claim 7 , wherein the drive has a position sensing unit and is connected to a controller.