IP Library Granted Patent US 10,944,121
Granted Patent B2
US 10,944,121 · App. 15/100,048 · Granted Mar 9, 2021

Polymer electrolyte film

Inventors: Yuichi Inoue (Tokyo, JP); Kuon Miyazaki (Tokyo, JP); Kentaro Kikuchi (Tokyo, JP); Nobuki Uraoka (Settsu, JP); Shinichi Chaen (Settsu, JP); Tomohisa Konishi (Settsu, JP); Tadashi Ino (Settsu, JP)
Assignees: ASAHI KASEI KABUSHIKI KAISHA; DAIKIN INDUSTRIES, LTD.
H01M8/1044B01D69/02B01D71/32B01D71/82C08J5/2237H01B1/122H01M8/1025H01M8/1039B01D2323/42B01D2325/14C08J2327/18C08J2427/12H01M2008/1095H01M2300/0082
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 10,944,121
App. No.
15/100,048
Granted
Mar 9, 2021
Kind
B2
Abstract

The present invention provides a polymer electrolyte membrane having excellent strength, a small dimensional change, and a low membrane resistance. The polymer electrolyte membrane includes a porous film having pores and a polymer electrolyte contained in the pores. The porous film is obtained by copolymerizing tetrafluoroethylene and an ethylenic comonomer to provide polytetrafluoroethylene and then stretching the polytetrafluoroethylene. The porous film has an average pore size of greater than 0.20 μm.

Claims (21)

1. A polymer electrolyte membrane comprising

a porous film having pores; and

a polymer electrolyte contained in the pores,

the porous film being obtained by copolymerizing tetrafluoroethylene and one or more ethylenic comonomers to provide polytetrafluoroethylene and then stretching the polytetrafluoroethylene,

the porous film having an average pore size of greater than 0.20 μm and a contact angle with a solution of the polymer electrolyte of smaller than 50 degrees,

wherein the polytetrafluoroethylene has non-melt-fabricability and includes 0.011 mol % or more and 0.050 mol % or less of a polymerized unit derived from the one or more ethylenic comonomers in all the monomer units wherein the ethylenic comonomer is perfluoro(methyl vinyl ether)

wherein the polymer electrolyte is a fluoropolymer electrolyte,

wherein the fluoropolymer electrolyte is a copolymer comprising:

a repeating unit derived from a COOZ or SO 3 Z group-containing monomer represented by the following formula (I):

CF 2 ═CF(CF 2 ) k —O 1 —(CF 2 CFY 1 —O) n —(CFY 2 ) m -A 1   (I)

wherein Y 1 is F, Cl, or a perfluoroalkyl group; k is an integer of 0 to 2; 1 is 0 or 1; n is an integer of 0 to 8, n Y 1 s may be the same as or different from each other; Y 2 is F or Cl; m is an integer of 0 to 12, if m=0, l=0 and n=0, m Y 2 s may be the same as or different from each other; A 1 is COOZ or SO 3 Z, where Z is an alkali metal, an alkaline earth metal, hydrogen, or NR 1 R 2 R 3 R 4 , where R 1 , R 2 , R 3 , and R 4 are each a C1-C3 alkyl group or hydrogen; and

a repeating unit derived from tetrafluoroethylene.

2. The polymer electrolyte membrane according to claim 1 ,

wherein the polytetrafluoroethylene includes 0.025 mol % or more and 0.050 mol % or less of a polymerized unit derived from the ethylenic comonomer in all the monomer units.

3. The polymer electrolyte membrane according to claim 1 ,

wherein the porous film has a product of vertical and lateral matrix tensile strengths of 2.20×10 4 MPa 2 or greater.

4. The polymer electrolyte membrane according to claim 1 , wherein the porous film has a film density of 1.4 g/cm 3 or lower.

5. The polymer electrolyte membrane according to claim 1 , wherein the porous film has a thickness of smaller than 20 μm.

6. The polymer electrolyte membrane according to claim 1 , wherein the polytetrafluoroethylene has a standard specific gravity of 2.160 or lower.

7. A membrane electrode assembly comprising the polymer electrolyte membrane according to claim 1 .

8. A polymer electrolyte fuel cell comprising the membrane electrode assembly according to claim 7 .

Assignments (2)
MERGER Recorded Jan 17, 2017
From: ASAHI KASEI E-MATERIALS CORPORATION
To: ASAHI KASEI KABUSHIKI KAISHA
Reel/Frame 040988/0133 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 27, 2016
From: INOUE, YUICHI; MIYAZAKI, KUON; KIKUCHI, KENTARO; URAOKA, NOBUKI; CHAEN, SHINICHI; KONISHI, TOMOHISA; INO, TADASHI
To: ASAHI KASEI E-MATERIALS CORPORATION; DAIKIN INDUSTRIES, LTD.
Reel/Frame 038737/0764 →
Priority Claims (1)
JP JP2013-248728 · Nov 29, 2013 · national
Continuity (1)
Related Publication 20170005354A1 · Jan 5, 2017