IP Library › Granted Patent US 10,947,621
Granted Patent B2
US 10,947,621 · App. 16/126,760 · Granted Mar 16, 2021

Low vapor pressure chemical delivery

Inventors: Adib Khan (Cupertino, CA); Qiwei Liang (Fremont, CA); Srinivas D. Nemani (Sunnyvale, CA); Tobin Kaufman-Osborn (Sunnyvale, CA)
Assignee: Applied Materials, Inc.
C23C16/45557C23C16/4402C23C16/4408C23C16/4481C23C16/45561C07F15/0046
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Quick Facts
Patent No.
US 10,947,621
App. No.
16/126,760
Granted
Mar 16, 2021
Kind
B2
Abstract

A method and apparatus for delivering gases to a semiconductor processing system are provided. In some embodiments, the apparatus includes a gas inlet line having an inlet valve; a gas outlet line having an outlet valve; a gas flow controller arranged to control the flow through the inlet valve; an orifice contained within at least one of the gas outlet line, the outlet valve, a chemical ampoule outlet valve, or outlet isolation valve; a chemical ampoule fluidly coupled to at least one of the gas inlet line and the gas outlet line; and a processing chamber. In some embodiments, the apparatus further includes a check valve, one or more orifices, and/or a heated divert line.

Claims (33)

1. An apparatus for delivery of a gas to a semiconductor processing system, comprising:

a gas inlet line having an inlet valve coupled to a chemical ampoule inlet of a chemical ampoule;

a gas outlet line having an outlet valve disposed downstream of a chemical ampoule outlet valve, and an outlet isolation valve disposed downstream of the outlet valve;

a gas flow controller arranged to control flow through the inlet valve;

an orifice sized to fit and be contained within the gas outlet line downstream of the outlet isolation valve, wherein the area of the orifice is sized to provide a choked flow through the gas outlet line; and

an orifice calibration circuit coupled to the gas outlet line downstream of a sensor, wherein the sensor is disposed downstream of the orifice.

2. The apparatus of claim 1 further comprising a check valve within the gas inlet line.

3. The apparatus of claim 1 wherein the sensor is arranged to provide a metric of at least one of flow, pressure, or chemistry from gas exiting the outlet valve.

4. The apparatus of claim 3 further comprising a controller configured to adjust a characteristic of a gas flowing within the gas inlet line in response to the metric provided to the controller by the sensor.

5. The apparatus of claim 3 further comprising a third outlet valve coupled to the gas outlet line and a heated divert line by-passing the chemical ampoule, wherein a processing chamber is coupled to the gas outlet line.

6. The apparatus of claim 5 further comprising a fourth outlet valve in fluid communication with the gas outlet line, allowing the flow of a chemical precursor and/or a carrier gas from the chemical ampoule to a processing chamber.

7. The apparatus of claim 1 , wherein the chemical ampoule is a sublimation ampoule, an evaporation ampoule, or a combination thereof.

8. The apparatus of claim 1 further comprising a purge line comprising a purge outlet valve in fluid communication with the purge line to flow a purge gas to a processing chamber.

9. The apparatus of claim 8 further comprising a calibration circuit configured for calibrating an effective open area of a valve by measuring a flow through the inlet valve and outlet valve while the flow is maintained through the inlet valve and outlet valve.

10. The apparatus of claim 1 , wherein the orifice calibration circuit is configured to calibrate an area of the orifice by measuring a flow through the orifice while the flow is maintained through the inlet valve and the outlet valve.

11. The apparatus of claim 1 , further comprising a check valve fluidly connected to the gas inlet line upstream of the chemical ampoule inlet.

12. An apparatus for delivery of a gas to a semiconductor processing system, comprising:

a gas inlet line having an inlet valve coupled to a chemical ampoule;

a gas outlet line having one or more of an outlet valve, a chemical ampoule outlet valve, or an outlet isolation valve for coupling the chemical ampoule to a processing chamber;

a gas flow controller arranged to control flow through the inlet valve;

an orifice fluidly coupled to the outlet valve, the gas outlet line, or a combination thereof;

a hot can in fluid communication with the chemical ampoule;

a check valve fluidly connected to the gas inlet line upstream of the chemical ampoule;

a third outlet valve coupled to the gas outlet line and a heated divert line by-passing the chemical ampoule, wherein the processing chamber is coupled to the gas outlet line; and

a fourth outlet valve in fluid communication with the gas outlet line, allowing a flow of chemical precursor and/or carrier gas from the chemical ampoule to the processing chamber.

13. The apparatus of claim 12 further comprising a sensor arranged to provide a metric of at least one of flow, pressure, or chemistry from gas exiting the outlet valve.

14. The apparatus of claim 13 further comprising a controller configured to adjust a characteristic of a gas flowing within the gas inlet line in response to the metric provided to the controller by the sensor.

15. The apparatus of claim 12 , wherein the chemical ampoule is a sublimation ampoule, an evaporation ampoule, or a combination thereof.

16. The apparatus of claim 12 further comprising a calibration circuit coupled to the gas outlet line.

17. The apparatus of claim 12 further comprising a purge line comprising a purge outlet valve in fluid communication with the purge line to flow a purge gas to the processing chamber.

18. An apparatus for delivery of a gas to a semiconductor processing system, comprising: a gas inlet line having an inlet valve coupled to a chemical ampoule; a gas outlet line having a first outlet valve coupled to the chemical ampoule and a process chamber; a gas flow controller arranged to control flow through the inlet valve; a hot can in fluid communication with the chemical ampoule; a check valve fluidly connected to the gas inlet line upstream of a heated divert line by-passing the chemical ampoule; an orifice fluidly coupled to the first outlet valve, gas outlet line, or a combination thereof; a second outlet valve coupled to the gas outlet line and the heated divert line; a third outlet valve in fluid communication with the gas outlet line, allowing a flow of chemical precursor and/or carrier gas from the chemical ampoule to the processing chamber; and a calibration circuit coupled to the first outlet valve.

19. The apparatus of claim 18 , further comprising a sensor arranged to provide a metric of at least one of flow, pressure, or chemistry from as exiting the first outlet valve.

20. The apparatus of claim 19 , wherein the chemical ampoule is a sublimation ampoule, an evaporation ampoule, or a combination thereof.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 25, 2018
From: KHAN, ADIB; LIANG, QIWEI; NEMANI, SRINIVAS D.; KAUFMAN-OSBORN, TOBIN
To: APPLIED MATERIALS, INC.
Reel/Frame 046960/0677 →
Continuity (2)
Provisional Application 62575843 · Oct 23, 2017
Related Publication 20190119813A1 · Apr 25, 2019
Cited By (1)
US 12,385,135