Super-long thermal insulation steel jacket pipe and machining process thereof
A super-long thermal insulation steel jacket pipe and a machining process for making such a pipe are provided. The pipe is designed to exhibit good thermal insulation performance and corrosion resistance. An annular cavity of the pipe is in a vacuum state, and the pipe is internally provided with a support frame and filled with a phase change material. When the pipe is used for underground energy exploitation, temperature in a working steel pipe in the pipe can be effectively kept unaffected when external temperature decreases. The steel jacket pipe has long service life, and can greatly reduce costs of exploitation of petroleum and/or of an underground heat source, such as by reducing a heat loss in exploitation.
1. A machining process for producing a super-long thermal insulation steel jacket pipe, comprising:
(1) cleaning a surface of a steel plate used to define a working steel pipe; performing crimping and laser welding; performing heat treatment after the working steel pipe is obtained through welding; and performing sizing and non-destructive testing on the working steel pipe;
(2) making a support frame defined by one of the following: a spiral annular support frame sleeved on an outer peripheral side of the working steel pipe, and C-shaped support frames that wind the outer peripheral side of the working steel pipe at intervals, wherein the spiral annular support frame is not in contact with the working steel pipe;
(3) cleaning a surface of a steel plate used to define an outer steel pipe; performing crimping while wrapping the working steel pipe whose outer surface is provided with the support frame, wherein the support frame tightly supports an inner wall of the outer steel pipe; then performing laser seal welding to form a jacket pipe; performing heat treatment on the jacket pipe; and performing sizing and non-destructive testing on the fabricated outer steel pipe, wherein a thickness of an annular cavity between the outer steel pipe and the working steel pipe is 2 mm to 7 mm;
(4) placing a phase-change energy storage material in the annular cavity of the jacket pipe; then placing several rubber rings at a tightened end of the outer steel pipe for sealing, and performing vacuumizing treatment on the annular cavity to make the annular cavity become a vacuum cavity; and finally performing solder sealing on the tightened end of the outer steel pipe; and
(5) performing heat treatment at 50° C. to 280° C. for 30 min to 60 min on a steel jacket pipe fabricated in step (4), cooling, and coating anti-corrosion liquid outside the steel jacket pipe, that is, obtaining the insulation steel jacket pipe.
2. The machining process of claim 1 , wherein a heat treatment process in step (1) and (2) comprises:
heating, at 700° C. to 1070° C. for 10 min to 40 min, the outer steel pipe and the working steel pipe formed through welding, and
then cooling in a reducing atmosphere, tempering at 550° C. to 720° C. to eliminate internal stress of the outer steel pipe and the working steel pipe, and thereby adjusting toughness and hardness of the outer steel pipe and the working steel pipe.
3. The machining process of claim 1 , wherein during laser welding of the steel plates for forming the outer steel pipe and the working steel pipe in step (1) and (3), a surplus height of a welding seam is less than or equal to 0.25 mm.
4. The machining process of claim 1 , wherein in step (5), before heat treatment of the steel jacket pipe fabricated in step (4), the steel jacket pipe is first rolled into an S shape.