IP Library › Granted Patent US 10,953,131
Granted Patent B2
US 10,953,131 · App. 16/204,987 · Granted Mar 23, 2021

Method for producing calcium phosphate molded article, calcium phosphate molded article, and material for transplantation

Inventors: Hiroshi Ota (Ashigarakami-gun, JP); Manabu Katsumura (Ashigarakami-gun, JP); Kazuya Kawasaki (Ashigarakami-gun, JP); Yoshio Ishii (Ashigarakami-gun, JP); Hideo Fushimi (Ashigarakami-gun, JP); Takahiro Hiratsuka (Ashigarakami-gun, JP); Ai Okamura (Ashigarakami-gun, JP); Mamoru Nishitani (Ashigarakami-gun, JP); Masayuki Ezumi (Ashigarakami-gun, JP)
Assignee: FUJIFILM Corporation
A61L27/12A61L27/222A61L27/34A61L27/427A61L27/58B28B1/001B28B1/30B29C67/00C04B35/447C07K14/78A61L2430/02A61L2430/04A61L2430/06A61L2430/38B33Y80/00
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Quick Facts
Patent No.
US 10,953,131
App. No.
16/204,987
Granted
Mar 23, 2021
Kind
B2
Abstract

Provided are a method for rapidly producing a calcium phosphate molded article having high strength with high shaping precision, a calcium phosphate molded article produced by the method, and a material for transplantation. Disclosed is a method for producing a calcium phosphate molded article, the method including: step (a) of forming a layer containing a calcium phosphate powder having a ratio of the numbers of atoms of Ca/P of 1.4 to 1.8 on a substrate; and step (b) of producing a calcium phosphate molded article by jetting an organic acid solution having a pH of 3.5 or lower and including an organic acid whose calcium salt has a solubility in water of 1 g/100 mL or less, through a nozzle unit into a liquid droplet state, thereby dropping the organic acid solution onto the layer containing a calcium phosphate powder formed in step (a).

Claims (13)

1. A calcium phosphate molded article formed from calcium phosphate,

the molded article having holes communicating with an external space, having a specific gravity of 0.7 g/mL or higher and/or a porosity according to a mercury infusion method of 75% or lower, and having a water absorption infiltration rate of 0.05 mm/second or higher;

the molded article having a structure in which a relatively compact layer and a relatively sparse layer as distinguished by an analysis by nanofocus X-ray CT or microfocus X-ray CT are alternately laminated;

wherein at least five or more layers of the relatively compact layer and at least five or more layers of the relatively sparse layer are alternately laminated; and

wherein the calcium phosphate has a ratio of the numbers of atoms of Ca/P of 1.4 to 1.8.

2. The calcium phosphate molded article according to claim 1 , wherein in a waveform chart based on a nanofocus X-ray CT image of the calcium phosphate molded article, with a horizontal axis representing a distance in one direction of the molded article and a vertical axis representing a relative CT intensity, peaks and troughs exist alternately.

3. The calcium phosphate molded article according to claim 2 , having at least five or more peaks.

4. The calcium phosphate molded article according to claim 2 , wherein a pitch between a first peak and a second peak next to the first peak is 50 to 300 μm.

5. A material for transplantation, comprising the calcium phosphate molded article according to claim 1 having a surface partially or entirely coated with a recombinant gelatin.

6. The material for transplantation according to claim 5 , wherein the recombinant gelatin is thermally crosslinked or chemically crosslinked.

7. The material for transplantation according to claim 5 , wherein the surface of the calcium phosphate molded article coated with recombinant gelatin exists on the surface and in the interior of the material for transplantation.

8. The material for transplantation according to claim 5 , wherein the calcium phosphate molded article is block-shaped.

9. The material for transplantation according to claim 5 , wherein the calcium phosphate molded article is granular.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 3, 2018
From: OTA, HIROSHI; KATSUMURA, MANABU; KAWASAKI, KAZUYA; ISHII, YOSHIO; FUSHIMI, HIDEO; HIRATSUKA, TAKAHIRO; OKAMURA, AI; NISHITANI, MAMORU; EZUMI, MASAYUKI
To: FUJIFILM CORPORATION
Reel/Frame 047652/0316 →
Priority Claims (2)
JP JP2016-107615 · May 30, 2016 · national
JP JP2016-239826 · Dec 9, 2016 · national
Continuity (2)
Continuation PCTJP2017020130 · May 30, 2017
Related Publication 20190167841A1 · Jun 6, 2019