IP Library Granted Patent US 10,957,769
Granted Patent B2
US 10,957,769 · App. 16/303,655 · Granted Mar 23, 2021

High-mobility field effect transistors with wide bandgap fin cladding

Inventors: Sean T. Ma (Portland, OR); Chandra S. Mohapatra (Beaverton, OR); Gilbert Dewey (Hillsboro, OR); Willy Rachmady (Beaverton, OR); Harold W. Kennel (Portland, OR); Matthew V. Metz (Portland, OR); Jack T. Kavalieros (Portland, OR); Anand S. Murthy (Portland, OR); Tahir Ghani (Portland, OR)
Assignee: Intel Corporation
H01L29/205H01L21/823821H01L27/0924H01L29/1054H01L29/66795
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Quick Facts
Patent No.
US 10,957,769
App. No.
16/303,655
Granted
Mar 23, 2021
Kind
B2
Abstract

Monolithic FETs including a fin of a first III-V semiconductor material offering high carrier mobility is clad with a second III-V semiconductor material having a wider bandgap. The wider bandgap cladding may advantageously reduce band-to-band tunneling (BTBT) leakage current while transistor is in an off-state while the lower bandgap core material may advantageously provide high current conduction while transistor is in an on-state. In some embodiments, a InGaAs cladding material richer in Ga is grown over an InGaAs core material richer in In. In some embodiments, the semiconductor cladding is a few nanometers thick layer epitaxially grown on surfaces of the semiconductor core. The cladded fin may be further integrated into a gate-last finFET fabrication process. Other embodiments may be described and/or claimed.

Claims (69)

1. A transistor, comprising:

a fin comprising a core and a cladding on the core, the core comprising a first III-V semiconductor material, and the cladding comprising a second III-V semiconductor material having a wider bandgap than the first III-V semiconductor material;

a gate stack disposed over the cladding within a channel region of the fin; and

source/drain regions disposed over the cladding on opposite sides of the gate stack.

2. The transistor of claim 1 , wherein the core is an In x Ga 1-x As alloy with x being at least 0.6.

3. The transistor of any one of claim 1 , wherein:

the core and cladding are both In x Ga 1-x As alloys; and at least one of:

x for the core is at least 0.6;

x for the cladding is no more than 0.55.

4. The transistor of claim 3 , wherein:

x for the cladding is between 0.30 and 0.55; and

x for the core is between 0.60 and 0.90.

5. The transistor of claim 1 , wherein:

the cladding has a different non-zero thickness within a channel region than within a source/drain region of the fin.

6. The transistor of claim 1 , wherein the fin is disposed on a sub-fin comprising a third III-V semiconductor material having a wider bandgap than the core and the cladding.

7. The transistor of claim 6 , wherein:

the sub-fin is disposed on monocrystalline silicon;

the semiconductor channel region and source/drain regions are monocrystalline;

the gate stack comprises a high-k gate insulator disposed directly on the cladding; and

a metal gate electrode is disposed directly on the high-k gate insulator.

8. The transistor of claim 7 , wherein:

the sub-fin is GaAs;

the core and cladding are both In x Ga 1-x As alloys;

x for the cladding is between 0.30 and 0.55;

x for the core is between 0.60 and 0.90;

the core has a transverse width of 2-5 nm; and

the cladding has a thickness of 1.5-3 nm.

9. The transistor of claim 8 , wherein the transverse width of the sub-fin is equal to that of the core.

10. The transistor of claim 8 , wherein the transverse width of the core is less than that of the sub-fin.

11. The transistor of claim 9 , wherein the impurity-doped source/drain regions comprise a III-V semiconductor material graded from the composition of the cladding to an alloy composition having a bandgap narrower than that of the cladding and the core.

12. A CMOS integrated circuit (IC), comprising:

a substrate comprising silicon;

an n-type fin field effect transistor (finFET) disposed over a first region of the substrate, the n-type finFET further including:

a fin core comprising a ternary III-V semiconductor material having a first alloy composition;

a fin cladding comprising a ternary III-V semiconductor material having a second alloy composition with a wider bandgap than that of the fin core;

a gate stack disposed over the fin cladding within a channel region; and

n-type semiconductor source/drain regions disposed over the fin cladding on opposite sides of the gate stack; and

a p-type finFET disposed over a second region of the substrate, the p-type fin FET comprising a silicon fin.

13. The CMOS IC of claim 12 , wherein:

the fin core is disposed on a sub-fin comprising a III-V semiconductor having a wider bandgap than the fin core and the fin cladding;

the fin core and the fin cladding are both In x Ga 1-x As alloys;

x for the fin cladding is between 0.30 and 0.55;

x for the fin core is between 0.60 and 0.90;

the fin core has a transverse width of 2-5 nm; and

the fin cladding has a thickness of 1.5-3 nm.

14. A mobile computer platform, comprising:

a battery;

a memory; and

a processor coupled to the battery and memory, wherein the processor includes the CMOS IC of claim 12 .

15. A method of fabricating a III-V fin field effect transistor (FET), the method comprising:

forming a fin core disposed on a substrate, the fin core comprising a first III-V semiconductor material having a first alloy composition;

epitaxially growing a fin cladding on at least a sidewall of the fin core, the fin cladding comprising a second III-V semiconductor material having a second alloy composition with a wider bandgap than that of the fin core;

forming a mask over a channel region of the fin cladding; and

epitaxially growing III-V source/drain semiconductor on surfaces of the fin cladding not covered by the mask.

16. The method of claim 15 , wherein:

epitaxially growing the fin core further comprises growing a first In x Ga 1-x As alloy, where x is at least 0.6; and

epitaxially growing the fin cladding further comprises growing a second In x Ga 1-x As alloy, where x is no more than 0.55.

17. The method of claim 15 , wherein forming the fin core further comprises:

forming a trench in a trench layer, the trench exposing a surface of the substrate; epitaxially growing a sub-fin within the trench, the sub-fin comprising a III-V semiconductor having a third alloy composition associated with a wider bandgap than the second alloy composition; and

epitaxially growing the fin core on a surface of the sub-fin III-V semiconductor.

18. The method of claim 17 , wherein:

epitaxially growing the fin core on a surface of the sub-fin III-V semiconductor further comprises growing the fin core within an upper portion of the trench; and

the method further comprises recessing the trench layer to expose the fin core sidewall.

19. The method of claim 17 , wherein the method further comprises wet etching the fin core prior to growing the cladding.

20. The method of claim 17 , wherein:

the first alloy composition comprises In x Ga 1-x As, and x is 0.60 to 0.7;

the second alloy composition comprises In x Ga 1-x As, and x is 0.3 to 0.55;

the third alloy composition comprises Ga and As; and

the cladding is grown to a thickness of 1.5-3 nm.

Continuity (1)
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