IP Library Granted Patent US 10,957,798
Granted Patent B2
US 10,957,798 · App. 16/269,094 · Granted Mar 23, 2021

Nanosheet transistors with transverse strained channel regions

Inventors: Xin Miao (Slingerlands, NY); Kangguo Cheng (Schenectady, NY); Wenyu Xu (Albany, NY); Chen Zhang (Albany, NY)
Assignee: INTERNATIONAL BUSINESS MACHINES CORPORATION
H01L29/7843H01L21/0217H01L21/76224H01L21/823412H01L21/823431H01L21/823437H01L21/823481H01L27/0924H01L29/0673H01L29/0847H01L29/1033H01L29/42392H01L29/66545H01L29/66553H01L29/66795H01L29/785H01L21/0262H01L21/02532H01L21/26513H01L21/3065H01L21/3081H01L21/31116
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Quick Facts
Patent No.
US 10,957,798
App. No.
16/269,094
Filed
Feb 6, 2019
Granted
Mar 23, 2021
Kind
B2
Art Unit
2896
USPC
257/347
Abstract

A method of fabricating a semiconductor device is described. The method includes forming a nanosheet stack on a substrate, the nanosheet stack includes nanosheet channel layers. A gate is formed around the nanosheet channel layers of the nanosheet stack. A strained material is formed along a sidewall surface of the gate. The strained material is configured to create strain in the nanosheet channel layers of the nanosheet stack.

Claims (31)

1. A method of fabricating a semiconductor device, the method comprising:

forming a nanosheet stack on a substrate;

wherein the nanosheet stack comprises nanosheet channel layers;

forming a gate around the nanosheet channel layers of the nanosheet stack; and

forming a strained material along a sidewall surface of the gate;

wherein the strained material is configured to create strain in the channel nanosheet layers of the nanosheet stack, wherein the strain in the channel nanosheet layers is created in a strain direction that is transverse to a carrier transport direction in the channel nanosheet layers, and wherein the strain direction is parallel to a lateral surface of the nanosheet stack; and forming the strained material along the sidewall surface of the gate comprises: removing a portion of the gate to form a trench, wherein a portion of the trench is defined by sidewall surface of the gate; and depositing the strained material in the trench.

2. The method of claim 1 , wherein the nanosheet stack comprises:

sacrificial layers; and

material of the sacrificial layers is structured to be selectively etched.

3. The method of claim 1 , wherein forming the gate comprises:

forming a sacrificial dummy gate on the nanosheet stack; and

replacing the sacrificial dummy gate with a conductive replacement gate material comprising the gate.

4. The method of claim 3 further comprising forming an offset spacer positioned along a sidewall of the sacrificial dummy gate before replacing the sacrificial dummy gate with the conductive replacement gate material.

5. The method of claim 2 further comprising:

removing an end portion of at least one of the sacrificial layers of the nanosheet stack to form a cavity; and

depositing an inner spacer material in the cavity.

6. The method of claim 1 , wherein the strained material comprises tensile strained silicon nitride.

7. The method of claim 1 , wherein a depth of the trench comprises from about 50 to about 150 nm.

8. The method of claim 1 , wherein the strain created in the channel nanosheet layers of the nanosheet stack comprises from about 0.1 to about 2 GPa.

9. A method of fabricating a semiconductor device, the method comprising:

forming a pFET portion and a nFET portion on a substrate;

forming a gate around the pFET portion and the nFET portion;

forming a first trench by removing a portion of the gate material from the pFET portion;

forming a second trench by removing a portion of the gate material from the nFET portion;

forming a strained material in the first and the second trenches.

10. The method of claim 9 further comprising forming a shallow trench isolation (STI) region in the substrate.

11. A method of fabricating a semiconductor device, the method comprising:

forming an nFET gate over a first nanosheet channel;

forming a pFET gate over a second nanosheet channel; and

forming a tensile strained material on a sidewall of the nFET gate and on a sidewall of the pFET gate;

wherein the tensile strained material is configured to create strain in the first and second nanosheet channels, wherein the strain is transverse to a carrier transport direction, and wherein a strain direction in the first nanosheet channel is opposite a strain direction in the second nanosheet channel; and forming the tensile strained material comprises: removing a portion of the nFET gate to form a first trench, wherein a portion of the first trench is defined by a sidewall surface of the nFET gate; removing a portion of the pFET gate to form a second trench, wherein a portion of the second trench is defined by a sidewall surface of the pFET gate; and depositing the tensile strained material in the first trench and the second trench.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 6, 2019
From: MIAO, XIN; CHENG, KANGGUO; XU, WENYU; ZHANG, CHEN
To: INTERNATIONAL BUSINESS MACHINES CORPORATION
Reel/Frame 048254/0654 →
Continuity (1)
Related Publication 20200251593A1 · Aug 6, 2020
Cited By (1)
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