IP Library › Granted Patent US 10,961,335
Granted Patent B2
US 10,961,335 · App. 16/307,319 · Granted Mar 30, 2021

Olefin-based copolymer and process for preparing same

Inventors: Seul Ki Kim (Daejeon, KR); Eun Jung Lee (Daejeon, KR); Choong Hoon Lee (Daejeon, KR); Ki Won Han (Daejeon, KR); Jae Kwon Jang (Daejeon, KR); Hyo Jung Han (Daejeon, KR); In Sung Park (Daejeon, KR)
C08F210/16C08F2/38C08F4/642C08F4/646C08F4/65922C08F4/659C08F2420/02C08F2500/01
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Quick Facts
Patent No.
US 10,961,335
App. No.
16/307,319
Granted
Mar 30, 2021
Kind
B2
Abstract

The present invention relates to an olefin-based copolymer having novel crystalline properties and capable of providing a molded article with further improved strength and impact strength when compounded with other resins, and a method for preparing the same. The olefin-based copolymer is an olefin-based copolymer comprising an ethylene repeating unit and an α-olefinic repeating unit. The olefin-based copolymer comprises polymer fractions defined by three different peaks at a predetermined temperature when analyzed by cross-fractionation chromatography.

Claims (50)

1. An olefin-based copolymer comprising an ethylene repeating unit and an α-olefin-based repeating unit,

wherein when the olefin-based copolymer is analyzed by cross-fractionation chromatography (CFC), it includes

a first fraction defined as a first peak appearing at a first elution temperature (Te1) of −20° C. to 50° C.,

a second fraction defined as a second peak appearing at a second elution temperature (Te2) of 50° C. to 85° C., and

a third fraction defined as a third peak appearing at a third elution temperature (Te3) of a temperature of 85° C. to 130° C.,

and wherein the fraction ratio of the second fraction defined by the integral area of the second peak is 7 to 25%.

2. The olefin-based copolymer according to claim 1 , wherein the central peak temperature of the second peak of the olefin-based copolymer is 70° C. to 80° C.

3. The olefin-based copolymer according to claim 1 , wherein the central peak temperature of the first peak of the olefin-based copolymer is −15° C. to 15° C., and the fraction ratio of the first fraction defined by the integral area of the first peak is 50 to 75%.

4. The olefin-based copolymer according to claim 1 , wherein the central peak temperature of the third peak is 85° C. to 100° C., and the fraction ratio of the third fraction defined by the integral area of the third peak is 5 to 25%.

5. The olefin-based copolymer according to claim 1 , wherein the third fraction has a crystallinity higher than that of the second fraction, and the second fraction has a crystallinity higher than that of the first fraction.

6. The olefin-based copolymer according to claim 1 , wherein it has a melting point of 100° C. to 140° C. as measured by DSC.

7. The olefin-based copolymer according to claim 1 , wherein the second fraction of the olefin-based copolymer has the number of CH 3 per 1,000 carbon atoms of more than 50.

8. The olefin-based copolymer according to claim 1 , wherein it has a density of 0.85 g/cc to 0.91 g/cc.

9. The olefin-based copolymer according to claim 1 , wherein it has a melt index of 0.5 to 3 g/10 min at 190° C. under a load of 2.16 kg.

10. The olefin-based copolymer according to claim 1 , wherein it contains 50 to 90% by weight of an ethylene repeating unit and the remaining amount of an alpha-olefin-based repeating unit.

11. The olefin-based copolymer according to claim 1 , wherein the α-olefin repeating unit is a repeating unit derived from at least one α-olefin selected from the group consisting of 1-butene, 1-pentene, 1-hexene, 1-heptene, 1-octene, 1-decene, 1-undecene, 1-dodecene, 1-tetradecene and 1-hexadecene.

12. An olefin-based copolymer containing an ethylene repeating unit and an α-olefin-based repeating unit,

wherein when the olefin-based copolymer is analyzed by cross-fractionation chromatography (CFC), it includes

a first fraction defined as a first peak appearing at a first elution temperature (Te1) of −20° C. to 50° C.,

a second fraction defined as a second peak appearing at a second elution temperature (Te2) of 50° C. to 85° C., and

a third fraction defined as a third peak appearing at a third elution temperature (Te3) higher than that of the second elution temperature (Te2), and

wherein the second fraction of the olefin-based copolymer has the number of —CH 3 per 1,000 carbon atoms of more than 50.

13. A method for preparing the olefin-based copolymer of claim 1 comprising copolymerizing ethylene and α-olefin in the presence of a catalyst composition comprising a first metallocene catalyst including a compound of the following Chemical Formula 1 and a second metallocene catalyst including a compound of the following Chemical Formula 2:

in Chemical Formula 1,

R1 and R2 are each independently hydrogen, an alkyl having 1 to 20 carbon atoms, an aryl having 6 to 20 carbon atoms, silyl, an alkenyl having 1 to 20 carbon atoms, an alkylaryl having 7 to 25 carbon atoms, an arylalkyl having 7 to 25 carbon atoms, or a metalloid radical of a Group 14 metal substituted with hydrocarbyl; and

the R1 and R2 are optionally connected to each other by an alkylidene radical containing an alkyl having 1 to 20 carbon atoms or an aryl having from 6 to 20 carbon atoms to form a ring;

each R3 is independently hydrogen, a halogen, an alkyl radical having 1 to 20 carbon atoms, an aryl radical having 6 to 20 carbon atoms, an alkoxy radical having 6 to 20 carbon atoms, an aryloxy radical, or an amido radical; and

two or more the R3 are optionally connected to each other to form an aliphatic or aromatic ring;

CY1 is a substituted or unsubstituted aliphatic or aromatic ring;

M is a Group 4 transition metal; and

Q 1 and Q 2 are each independently a halogen, an alkyl radical having 1 to 20 carbon atoms, an aryl amido radical having 6 to 20 carbon atoms, an alkyl radical having 1 to 20 carbon atoms, an alkenyl radical having 1 to 20 carbon atoms, an aryl radical having 6 to 20 carbon atoms, an alkylaryl radical having 7 to 25 carbon atoms, an arylalkyl radical having 7 to 25 carbon atoms, or an alkylidene radical having 1 to 20 carbon atoms,

in Chemical Formula 2,

R 4 and R 5 are each independently selected from the group consisting of an alkyl group having 1 to 20 carbon atoms which is substituted or unsubstituted with halogen, a cycloalkyl having 5 to 60 carbon atoms, an aryl having 6 to 60 carbon atoms, a cyclodiene group having 5 to 60 carbon atoms, an alkenyl having 2 to 20 carbon atoms, an alkylaryl laving 7 to 60 carbon atoms and an arylalkyl having 7 to 60 carbon atoms;

Q 4 to Q 6 are each independently hydrogen or deuterium;

CY2 is an aliphatic ring having 5 to 20 carbon atoms which contains nitrogen and is substituted or unsubstituted with alkyl having 1 to 5 carbon atoms;

M is Groups 3-12 metal or lanthanide series metal; and

X 1 to X 3 are the same as or different from each other and are each independently selected from the group consisting of a halogen radical, an alkylamido radical having 1 to 20 carbon atoms, an arylamido radical having 6 to 60 carbon atoms, an alkyl radical having 1 to 20 carbon atoms, an alkenyl radical having 2 to 20 carbon atoms, an aryl radical having 6 to 60 carbon atoms, an alkylaryl radical having 7 to 60 carbon atoms, an arylalkyl radical having 7 to 60 carbon atoms and an alkylidene radical having 1 to 20 carbon atoms.

14. The method for preparing the olefin-based copolymer according to claim 13 , wherein the catalyst composition further includes at least one chain shuttling agent selected from the group consisting of diethylzinc, di(i-butyl)zinc, di(n-hexyl)zinc, triethylaluminum, trioctylaluminum, triethylgallium, i-butylaluminum bis(dimethyl(t-butyl)siloxane), i-butylaluminium bis(di(trimethylsilyl)amide), n-octylaluminum di(pyridine-2-methoxide), bis(n-octadecyl)i-butylaluminum, i-butylaluminum bis(di(n-pentyl)amide), n-octylaluminum bis(2,6-di-t-butylphenoxide, n-octylaluminum di(ethyl(1-naphthyl)amide), ethylaluminum bis(t-butyldimethylsiloxide), ethylaluminum di(bis(trimethylsilyl)amide), ethylaluminum bis(2,3,6,7-dibenzo-1-azacycloheptaneamide), n-octylaluminum bis(2,3,6,7-dibenzo-1-azacycloheptaneamide), n-octylaluminum bis(dimethyl(t-butyl)siloxide), ethylzinc (2,6-diphenylphenoxide), and ethylzinc (t-butoxide).

15. The method for preparing the olefin-based copolymer according to claim 13 , wherein the first metallocene catalyst comprises a compound of the following Chemical Formula 1a, and the second metallocene catalyst comprises a compound of the following Chemical Formula 2a:

16. The method for preparing the olefin-based copolymer according to claim 13 , wherein the catalyst composition further comprises at least one cocatalyst compound selected from the group consisting of the compounds represented by the following Chemical Formulas 3 to 5:

J(R 4′ ) 3   [Chemical Formulas 3]

in Chemical Formula 3, J is aluminum or boron; and R 4′ is each independently a halogen, or a hydrocarbyl radical having 1 to 20 carbon atoms which is substituted or unsubstituted with halogen;

[L-H] + [ZA 4 ] − or [L] + [ZA 4 ] −   [Chemical Formula 4]

in Chemical Formula 4, L is a neutral or cationic Lewis acid; H is hydrogen; Z is a Group 13 element and each A is independently an aryl having 6 to 20 carbon atoms or an alkyl having 1 to 20 carbon atoms in which one or more hydrogen atoms are substituted with a halogen, a hydrocarbyl having 1 to 20 carbon atoms, an alkoxy group having 1 to 20 carbon atoms or a phenoxy group;

−[Al(R 5′ )—O] a —  [Chemical Formula 5]

in Chemical Formula 5, R 5′ is a halogen, or a hydrocarbyl having 1 to 20 carbon atoms which is substituted or unsubstituted with halogen; and a is an integer of 2 or more.

17. The method for preparing the olefin-based copolymer according to claim 16 , wherein the cocatalyst compound is included in a molar ratio of about 1:1 to 1:20 based on the total amount of the first and second metallocene catalysts.

18. The method for preparing the olefin-based copolymer according to claim 14 , wherein the chain shutting agent is included in a molar ratio of about 1:10 to 1:1000 with respect to the total amount of the first and second metallocene catalysts.

19. The method for preparing the olefin-based copolymer according to claim 13 , wherein the copolymerization is conducted at a temperature of 120° C. or higher, and under pressure of 50 bar or more.

20. The olefin-based copolymer according to claim 1 , wherein it has a weight average molecular weight of about 30,000 to 200,000 g/mol, and a molecular weight distribution of 2.0 or more.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 6, 2018
From: KIM, SEUL KI; LEE, EUN JUNG; LEE, CHOONG HOON; HAN, KI WON; JANG, JAE KWON; HAN, HYO JUNG; PARK, IN SUNG
To: LG CHEM, LTD.
Reel/Frame 047693/0815 →
Priority Claims (1)
KR 10-2016-0122446 · Sep 23, 2016 · national
Continuity (1)
Related Publication 20190135963A1 · May 9, 2019