Drill bit for downhole electrocrushing drilling
View Patent ↗A electrocrushing drill bit may include a bit body; an electrode coupled to a power source and the bit body, the electrode having a distal portion for engaging with a surface of a wellbore; a ground ring coupled to the bit body proximate to the electrode and having a distal portion for engaging with the surface of the wellbore, the electrode and the ground ring positioned in relation to each other such that an electric field produced by a voltage applied between the ground ring and the electrode is enhanced at a portion of the electrode proximate to the distal portion of the electrode and at a portion of the ground ring proximate to the distal portion of the ground ring; and an insulator coupled to the bit body between the electrode and the ground ring.
1. A electrocrushing drill bit, comprising:
a bit body;
an electrode coupled to a power source and the bit body, the electrode including a slot in a face and a distal portion for engaging with a surface of a wellbore;
a ground ring coupled to the bit body proximate to the electrode and having a distal portion for engaging with the surface of the wellbore; and
an insulator coupled to the bit body between the electrode and the ground ring.
2. The electrocrushing drill bit of claim 1 , wherein the ground ring further includes a fluid flow port.
3. The electrocrushing drill bit of claim 2 , wherein an edge of the fluid flow port on the ground ring has a radius of curvature between 0.15-inches and 1.0-inches.
4. The electrocrushing drill bit of claim 1 , wherein the slot is a channel in the face of the electrode.
5. The electrocrushing drill bit of claim 1 , wherein the slot extends through the body of the electrode.
6. The electrocrushing drill bit of claim 1 , wherein the edge of the face of the electrode includes a notch.
7. The electrocrushing drill bit of claim 1 , wherein the electrode further includes a stem adjacent to a body of the electrode and an opening extending through the stem and the body of the electrode to the face of the electrode.
8. The electrocrushing drill bit of claim 1 , wherein the electrode further includes a stem adjacent to the body and a spring extending through a center of the stem to the body of the electrode.
9. The electrocrushing drill bit of claim 1 , wherein the electrode further includes a stem adjacent to the body and a piston positioned within a center of the stem to the body of the electrode.
10. The electrocrushing drill bit of claim 1 , wherein:
the electrode further includes a stem; and
a transition between a body of the electrode and the stem of the electrode has a radius of curvature between 0.15-inches and 1.0-inches.
11. The electrocrushing drill bit of claim 1 , wherein an edge of the electrode has a first sharp radius of curvature and the distal portion of the ground ring has a second sharp radius of curvature, the first sharp radius of curvature and the second sharp radius of curvature have a radius of between approximately 0.05 inches and approximately 0.15 inches.
12. The electrocrushing drill bit of claim 1 , wherein the ground ring is a drill string support.
13. The electrocrushing drill bit of claim 1 , wherein the electrode has a shape selected from the group consisting of conical, cylindrical, rod, triangular, elliptical, wedge, taper, and airfoil.
14. The electrocrushing drill bit of claim 1 , wherein the distal portion has an edge with a radius of curvature between 0.05-inches to 0.15-inches.
15. The electrocrushing drill bit of claim 1 , wherein an edge of the slot has a radius of curvature between 0.05-inches and 0.15-inches.
16. A downhole drilling system, comprising:
a drill string;
a power source; and
a drill bit coupled to the drill string and the power source, the drill bit including:
a bit body;
an electrode coupled to the power source and the bit body, the electrode including a slot in a face and a distal portion for engaging with a surface of a wellbore;
a ground ring coupled to the bit body proximate to the electrode and having a distal portion for engaging with the surface of the wellbore; and
an insulator coupled to the bit body between the electrode and the ground ring.
17. The downhole drilling system of claim 16 , wherein the ground ring further includes a fluid flow port.
18. The downhole drilling system of claim 17 , wherein an edge of the fluid flow port on the ground ring has a radius of curvature between 0.15-inches and 1.0-inches.
19. The downhole drilling system of claim 16 , wherein the slot is a channel in the face of the electrode.
20. The downhole drilling system of claim 16 , wherein the slot extends through the body of the electrode.
21. The downhole drilling system of claim 16 , wherein the edge of the face of the electrode includes a notch.
22. The downhole drilling system of claim 16 , wherein the electrode further includes a stem adjacent to a body of the electrode and an opening extending through the stem and the body of the electrode to the face of the electrode.
23. The downhole drilling system of claim 16 , wherein the electrode further includes a stem adjacent to the body and a spring extending through a center of the stem to the body of the electrode.
24. The downhole drilling system of claim 16 , wherein the electrode further includes a stem adjacent to the body and a piston positioned within a center of the stem to the body of the electrode.
25. The downhole drilling system of claim 16 , wherein:
the electrode further includes a stem; and
a transition between a body of the electrode and the stem of the electrode has a radius of curvature between 0.15-inches and 1.0-inches.
26. The downhole drilling system of claim 16 , wherein an edge of the electrode has a first sharp radius of curvature and the distal portion of the ground ring has a second sharp radius of curvature, the first sharp radius of curvature and the second sharp radius of curvature have a radius of between approximately 0.05 inches and approximately 0.15 inches.
27. The downhole drilling system of claim 16 , wherein the ground ring is a drill string support.
28. The downhole drilling system of claim 16 , wherein the electrode has a shape selected from the group consisting of conical, cylindrical, rod, triangular, elliptical, wedge, taper, and airfoil.
29. The downhole drilling system of claim 16 , wherein the distal portion has an edge with a radius of curvature between 0.05-inches to 0.15-inches.
30. The downhole drilling system of claim 16 , wherein an edge of the slot has a radius of curvature between 0.05-inches and 0.15-inches.
31. A method, comprising:
placing a drill bit downhole in a wellbore, the drill bit including:
a bit body;
an electrode coupled to a power source and the bit body, the electrode including a slot in a face and a distal portion for engaging with a surface of the wellbore;
a ground ring coupled to the bit body proximate to the electrode and having a distal portion for engaging with the surface of the wellbore; and
an insulator coupled to the bit body between the electrode and the ground ring;
supporting the weight of the drill bit and a drill string with the ground ring;
providing electrical energy to the drill bit;
providing electrocrushing drilling fluid to the drill bit;
forming an electrical arc between the portion of the electrode proximate to the distal portion of the electrode and the portion of the ground ring proximate to the distal portion of the ground ring of the drill bit;
fracturing a rock formation at an end of the wellbore with the electrical arc; and
removing fractured rock from the end of the wellbore with the electrocrushing drilling fluid.
32. The method of claim 31 , wherein the ground ring further includes a fluid flow port.
33. The method of claim 32 , wherein an edge of the fluid flow port on the ground ring has a radius of curvature between 0.15-inches and 1.0-inches.
34. The method of claim 31 , wherein the slot is a channel in the face of the electrode.
35. The method of claim 31 , wherein the slot extends through the body of the electrode.
36. The method of claim 31 , wherein the electric arc initiates on the distal portion of the electrode and terminates on the distal portion of the ground ring.
37. The method of claim 31 , wherein the electric arc initiates on the distal portion of the ground ring and terminates on the distal portion of the electrode.
38. The method of claim 31 , wherein the edge of the face of the electrode includes a notch.
39. The method of claim 31 , further comprising:
maintaining contact between the face of the electrode and the rock formation by compressing a spring extending through a center of a stem adjacent to the body of the electrode.
40. The method of claim 31 , further comprising:
maintaining contact between the face of the electrode and the rock formation by compressing a piston positioned within a center of a stem adjacent to the body of the electrode.
41. The method of claim 31 , wherein:
the electrode further includes a stem; and
the electrocrushing drilling fluid is provided to the drill bit via a fluid flow opening extending through the stem to the face of the electrode.
42. The method of claim 31 , wherein:
the electrode further includes a stem; and
a transition between a body of the electrode and the stem of the electrode has a radius of curvature between 0.15-inches and 1.0-inches.
43. The method of claim 31 , wherein an edge of the electrode has a first sharp radius of curvature and the distal portion of the ground ring has a second sharp radius of curvature, the first sharp radius of curvature and the second sharp radius of curvature have a radius of between approximately 0.05 inches and approximately 0.15 inches.
44. The method of claim 31 , wherein the electrode has a shape selected from the group consisting of conical, cylindrical, rod, triangular, elliptical, wedge, taper, and airfoil.
45. The method of claim 31 , wherein the distal portion has an edge with a radius of curvature between 0.05-inches to 0.15-inches.
46. The method of claim 31 , wherein an edge of the slot has a radius of curvature between 0.05-inches and 0.15-inches.