IP Library › Granted Patent US 10,971,959
Granted Patent B2
US 10,971,959 · App. 16/066,867 · Granted Apr 6, 2021

Stator for an axial flux machine with a stator ring composed of modules

Inventors: Vasile Mihaila (Figeac, FR); Serghei Savin (Capdenac Gare, FR); Huguette Tiegna (Figeac, FR); Vincent Ploix (Figeac, FR); Romain Ravaud (Labastide Murat, FR)
Assignee: WHYLOT SAS
H02K1/182H02K1/148H02K1/2793H02K21/24H02K2213/12
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Quick Facts
Patent No.
US 10,971,959
App. No.
16/066,867
Granted
Apr 6, 2021
Kind
B2
Abstract

This invention relates to a stator for an axial flux electromagnetic machine, with the stator forming a ring ( 1 ) having two substantially circular faces ( 1 a, 1 b ) connected by a thickness comprising windings ( 3 ) regularly distributed in the ring ( 1 ). Each winding ( 3 ) is carried by a unit portion ( 4 ) having a core ( 5 ) around which the winding ( 3 ) is wound. The unit portions ( 4 ) are arranged concentrically edge-to-edge with respect to one another and have securing means ( 12, 12 a, 14 ) with a support member ( 6 ) which is part or not of a casing housing the ring ( 1 ) carried either by axial and lateral faces of each unit portion ( 4 ) edge-to-edge or by at least one upper or lower face of with each unit portion being part of a substantially circular face.

Claims (24)

1. A Stator intended for an axial flux electromagnetic machine, with the stator forming a ring ( 1 ) having two substantially circular opposite faces ( 1 a , 1 b ),

with the stator being comprised of several unit portions ( 4 ) defining the two substantially circular opposite faces ( 1 a , 1 b ), each unit portion ( 4 ) having a core ( 5 ) around which is wound the winding ( 3 ), the unit portions ( 4 ) forming at least partially the ring ( 1 ) being arranged concentrically with respect to one another, wherein:

the unit portions ( 4 ) continuously define the two substantially circular opposite faces ( 1 a , 1 b ) by being arranged concentrically edge to edge with respect to one another and

have securing means ( 12 , 12 a , 14 ) with a support member ( 6 ), carried by axial and lateral faces of each unit portion ( 4 ) edge to edge with an adjacent unit portion, and wherein

between two cores ( 5 ) of adjacent unit portions ( 4 ) subsists a free space forming a notch ( 13 ) and, where applicable, an isthmus ( 13 a ) formed by the edges ( 4 a ) located on the side intended to form an air gap on a first circular face ( 1 a ) of the ring ( 1 ), the edges ( 4 b ) of each unit portion ( 4 ) of a second face ( 1 b ) of the ring ( 1 ) opposite the first circular face ( 1 a ), a first laterally protruding form ( 14 ) being between the edges ( 4 a , 4 b ) of the first and second faces of each lateral side of a unit portion ( 4 ), with the adjacent unit portions ( 4 ) being arranged edge to edge at least by their first laterally protruding shapes ( 14 ).

2. The stator of claim 1 , wherein the securing means ( 12 , 12 a , 14 ) are removable or permanent, with the removable securing means ( 12 , 12 a , 14 ) being carried out by screwing or snap-fitting elements between the adjacent unit portions ( 4 ) and the permanent securing means being carried out by welding, gluing, or by elements of the rivet type.

3. The stator of claim 2 , wherein the removable securing means carried out by screwing, connection or snap-fitting elements are active on the edges ( 4 b ) of the adjacent unit portions ( 4 ) of the second face ( 1 b ) facing and arranged end-to-end.

4. The stator of claim 2 , wherein the permanent securing means are carried out by welding, gluing or riveting of the edges facing the adjacent unit portions ( 4 ) of the second face ( 1 b ) and the support member ( 6 ).

5. The stator of claim 1 , wherein the support member ( 6 ) has holes ( 8 ) radial to the ring ( 1 ) and positioned by extending parallel to the edges ( 4 b ) of the adjacent unit portions ( 4 ).

6. The stator of claim 5 , wherein the support member ( 6 ) has complementary forms of securing ( 9 ) associated with forms ( 12 , 12 a , 14 ) of the adjacent unit portions ( 4 ) carrying out the securing means carried by each unit portion ( 4 ).

7. The stator of claim 6 , wherein the forms of securing carried by the support member ( 6 ) are insertion pawls ( 9 ), each insertion pawl ( 9 ) having a constant or variable prismatic shape over the length of the pawl, an apex of a triangular section of the prismatic shape pointing to the support member ( 6 ) and each one of the two other apexes with a triangular section of the prismatic shape being housed in a groove ( 12 a ) of a respective second axial protruding shape ( 12 ) carried by an edge facing each one of the two adjacent unit portions ( 4 ), with the first lateral protruding shape ( 14 ) and the second axial protruding shape ( 12 ) surrounding between them the insertion pawl ( 9 ).

8. The stator of claim 1 , wherein each unit portion ( 4 ) has an assembly of cores placed against one another radially to the ring ( 1 ).

9. The stator of claim 1 , wherein the support member ( 6 ) is an integral part of the casing or is an added part secured to the casing.

10. The stator of claim 1 , wherein, when a cylinder ring ( 15 ) forming the edge of the ring ( 1 ) is present, an outer ring ( 7 ) surrounds the cylinder head ( 15 ) of the ring ( 1 ) over its entire periphery.

11. The stator of claim 1 , in which the cores ( 5 ) of the unit portions ( 4 ) are carried out with magnetic cores, sintered magnetic materials or any other magnetic or antimagnetic material.

12. The stator of claim 1 , wherein the unit portions ( 4 ) have variable shapes and dimensions for the same ring ( 1 ).

13. An electromagnetic machine having at least one stator having a series of windings ( 3 ) and at least one rotor carrying at least one magnet, characterised in that said at least one stator is a stator according to claim 1 .

14. A Stator intended for an axial flux electromagnetic machine, with the stator forming a ring ( 1 ) having two substantially circular opposite faces ( 1 a , 1 b ),

with the stator being comprised of several unit portions ( 4 ) defining the two substantially circular opposite faces ( 1 a , 1 b ), each unit portion ( 4 ) having a core ( 5 ) around which is wound the winding ( 3 ), the unit portions ( 4 ) forming at least partially the ring ( 1 ) being arranged concentrically with respect to one another, characterised in that:

the unit portions ( 4 ) continuously define the two substantially circular opposite faces ( 1 a , 1 b ) by being arranged concentrically edge to edge with respect to one another and

have means of securing ( 11 ) with a support member ( 6 ) carried by at least one upper or lower face of each unit portion;

wherein the support member ( 6 ) has complementary forms of securing ( 10 ) associated with forms ( 11 ) of the adjacent unit portions ( 4 ) carrying out the means of securing carried by each unit portion ( 4 ); and

wherein the forms of securing carried by the support member ( 6 ) are holes radial to the ring ( 1 ) passing through the support member ( 6 ) by forming mortises ( 10 ), facing the support member ( 6 ) of the adjacent unit portions ( 4 ) having a tenon ( 11 ) penetrating into a respective mortise ( 10 ) in the mounted position of the adjacent unit portions ( 4 ) on the ring, with the tenon ( 11 ) occupying only a minor portion of the upper or lower face of each unit portion ( 4 ).

15. The stator of claim 14 , wherein each tenon ( 11 ) and the associated mortise ( 10 ) are welded together.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 6, 2018
From: MIHAILA, VASILE; SAVIN, SERGHEI; TIEGNA, HUGUETTE; PLOIX, VINCENT; RAVAUD, ROMAIN
To: WHYLOT SAS
Reel/Frame 047426/0654 →
Priority Claims (1)
FR FR1600078 · Jan 14, 2016 · national
Continuity (1)
Related Publication 20190013707A1 · Jan 10, 2019