IP Library › Granted Patent US 10,975,744
Granted Patent B2
US 10,975,744 · App. 16/573,010 · Granted Apr 13, 2021

Exhaust gas purification apparatus for motor vehicles

Inventor: Norio Ishikawa (Toyota, JP)
Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
F01N3/0233B01J21/02B01J23/06B01J23/10B01J23/42B01J23/44B01J23/464B01J23/6484B01J23/72B01J23/755B01J23/892F01N3/202
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Quick Facts
Patent No.
US 10,975,744
App. No.
16/573,010
Granted
Apr 13, 2021
Kind
B2
Abstract

The present disclosure provides an exhaust gas purification apparatus for motor vehicles that has succeeded in suppressing peeling of a coat layer from an exhaust gas purification catalyst. Such exhaust gas purification apparatus for motor vehicles comprises: an exhaust gas purification catalyst comprising a substrate and a coat layer coated on the substrate comprising a microwave-absorbing material, a noble metal, and aluminum oxide (Al 2 O 3 ); and a microwave-generating apparatus for heating the microwave-absorbing material located ahead of the exhaust gas purification catalyst with respect to an exhaust gas flow direction, wherein the microwave-absorbing material includes NiFe 2 O 4 , the noble metal includes at least one metal selected from the group consisting of platinum (Pt), palladium (Pd), and rhodium (Rh), and contents of zinc oxide (ZnO) and copper(II) oxide (CuO) in the coat layer are equivalent to or lower than the given levels.

Claims (13)

1. An exhaust gas purification apparatus for motor vehicles comprising:

an exhaust gas purification catalyst comprising a substrate and a coat layer coated on the substrate comprising a microwave-absorbing material, a noble metal, and aluminum oxide (Al 2 O 3 ); and

a microwave-generating apparatus for heating the microwave-absorbing material located ahead of the exhaust gas purification catalyst with respect to an exhaust gas flow direction,

wherein

the microwave-absorbing material includes NiFe 2 O 4 ,

the noble metal includes at least one metal selected from the group consisting of platinum (Pt), palladium (Pd), and rhodium (Rh), wherein the coat layer further contains cerium oxide-zirconium oxide composite oxide (CeO 2 —ZrO 2 ) and nickel oxide (NiO); and wherein the NiO content in the coat layer is sufficient and ZnO and CuO in the coat layer are limited to below a level sufficient to reduce deterioration and peeling of the coat layer; and

contents of zinc oxide (ZnO) and copper(II) oxide (CuO) in the coat layer are 1% by weight or lower based on the total weight of the coat layer.

2. The exhaust gas purification apparatus for motor vehicles according to claim 1 , wherein the coat layer contains neither zinc oxide nor copper(II) oxide.

3. The exhaust gas purification apparatus for motor vehicles according to claim 1 , wherein an amount of the nickel oxide is 2% by weight to 50% by weight based on the total weight of NiFe 2 O 4 .

4. The exhaust gas purification apparatus for motor vehicles according to claim 1 , wherein an amount of the nickel oxide is 2% by weight to 50% by weight based on the total weight of NiFe 2 O 4 .

5. The exhaust gas purification apparatus for motor vehicles according to claim 1 , wherein an amount of the nickel oxide is 3% by weight to 30% by weight based on the total weight of NiFe 2 O 4 .

6. The exhaust gas purification apparatus for motor vehicles according to claim 1 , wherein an amount of the nickel oxide is 3% by weight to 30% by weight based on the total weight of NiFe 2 O 4 .

7. The exhaust gas purification apparatus for motor vehicles of claim 1 , wherein the contents of zinc oxide (ZnO) and copper(II) oxide (CuO) in the coat layer are below a threshold that reduces peeling of the coat layer in an atmosphere above 900° C.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 17, 2019
From: ISHIKAWA, NORIO
To: TOYOTA JIDOSHA KABUSHIKI KAISHA
Reel/Frame 050400/0286 →
Priority Claims (1)
JP JP2018-181672 · Sep 27, 2018 · national
Continuity (1)
Related Publication 20200102866A1 · Apr 2, 2020