IP Library Granted Patent US 10,981,835
Granted Patent B2
US 10,981,835 · App. 16/822,176 · Granted Apr 20, 2021

“MXene” particulate material, slurry, secondary battery, transparent electrode and production process for “MXene” particulate material

Inventors: Kimitoshi Sato (Miyoshi, JP); Yusuke Watanabe (Miyoshi, JP); Nobutaka Tomita (Miyoshi, JP); Akihiko Suda (Nagakute, JP); Tatsuo Fukano (Nagakute, JP)
Assignee: ADMATECHS CO., LTD.
C04B35/5618C04B35/6261C04B35/62625H01M4/1393H01M4/583C04B2235/3843C04B2235/5445C04B2235/5454C04B2235/77
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Quick Facts
Patent No.
US 10,981,835
App. No.
16/822,176
Granted
Apr 20, 2021
Kind
B2
Abstract

A particulate material with a composition expressed by M a Al b X c in which “M” includes one or more elements selected from the group consisting of Ti, V, Cr, Zr, Nb, Mo, Hf and Ta and “X” includes C or one or more chemical structures selected from the group consisting of C (1.0−x) N x (where “x” is 0<“x”≤1.0), wherein: “a” is two or three; “b” is more than 0.02; and “c” is from 0.8 to 1.2 when “a” is two; or “c” is from 1.8 to 2.6 when “a” is 3. The particulate material has thicknesses whose average value is from 3.5 nm or more to 20 nm or less, and sizes, [{(longer sides)+(shorter sides)}/2], whose average value is from 50 nm or more to 300 nm or less.

Claims (28)

1. A particulate material with a composition expressed by M a Al b X c in which “M” includes one or more elements selected from the group consisting of Ti, V, Cr, Zr, Nb, Mo, Hf and Ta and “X” includes C or one or more chemical structures represented by C (1.0−x) N x (where “x” is 0<“x”≤1.0), wherein:

“a” is two or three; “b” is more than 0.02; and “c” is from 0.8 to 1.2 when “a” is two; or “c” is from 1.8 to 2.6 when “a” is three; and

the particulate material has thicknesses whose average value is from 3.5 nm or more to 20 nm or less, and sizes, [{(longer sides)+(shorter sides)}/2], whose average value is from 50 nm or more to 300 nm or less.

2. The particulate material according to claim 1 , wherein:

“M” includes Ti; and

the composition satisfies any one of following (1) through (4):

(1) “X” includes C, “a”=2, 0.65≥“b”≥0.03, and 1.2≥“c”≥0.8;

(2) “X” includes C (1.0−x) N x (where “x” is 0<“x”≤1.0), “a”=2, 0.65≥“b”≥0.03, and 1.2≥“c”≥0.8;

(3) “X” includes C, “a”=3, 0.65≥“b”≥0.03, and 2.6≥“c”≥1.8; and

(4) “X” includes C (1.0−x) N x (where “x” is 0<“x”≤1.0), “a”=3, 0.65≥“b”≥0.03, and 2.6≥“c”≥1.8.

3. The particulate material according to claim 1 turned into a powder compact whose surface resistance is from 0.1Ω/□ or more to 300Ω/□ or less.

4. The particulate material according to claim 1 , wherein:

“M” includes Ti; and

the particulate material satisfies any one of following (1) and (2):

(1) “X” includes C, and the particulate material has a true density of from 3.36 g/cm 3 to 3.50 g/cm 3 when “a” is two, or has a true density of from 3.70 g/cm 3 to 4.45 g/cm 3 when “a” is three; and

(2) “X” includes C (1.0−x) N x (where “x” is 0<“x”≤1.0), and the particulate material has a true density of from 3.36 g/cm 3 to 3.50 g/cm 3 when “a” is two, or has a true density of from 3.70 g/cm 3 to 4.45 g/cm 3 when “a” is three.

5. A slurry comprising:

a particulate material according to claim 1 ; and

a liquid organic material dispersing the particulate material;

wherein the particulate material exhibits from 50 nm or more to 500 nm or less in D50 diameter by volume percentage in a particle size distribution when measured in the organic material.

6. A secondary battery comprising the particulate material according to claim 1 serving as an electrode active-material ingredient.

7. A transparent electrode comprising the particulate material according to claim 1 serving as an electrical conducting material.

8. A production process for particulate material, the production process comprising:

an exfoliation step of producing by an exfoliation process with a bead mill using beads from 10 μm to 300 μm in size a particulate material, which has thicknesses whose average value is from 3.5 nm or more to 20 nm or less, and sizes, [{(longer sides)+(shorter sides)}/2], whose average value is from 50 nm or more to 300 nm or less, from a raw material with a composition expressed by M a Al b X c in which “M” includes one or more elements selected from the group consisting of Ti, V, Cr, Sc, Zr, Nb, Mo, Hf and Ta and “X” includes C or one or more chemical structures represented by C (1.0−x) N x (where “x” is 0<“x”≤1.0), wherein:

“a” is two or three; “b” is more than 0.02; and “c” is from 0.8 to 1.2 when “a” is two; or “c” is from 1.8 to 2.6 when “a” is three; and

the particulate material has thicknesses whose average value is from 3.5 nm or more to 20 nm or less, and sizes, [{(longer sides)+(shorter sides)}/2], whose average value is from 50 nm or more to 300 nm or less.

9. The production process for particulate material according to claim 8 , the production process further comprising:

a pretreatment step of removing some of contained aluminum (Al) elements by reacting an acidic substance, which is composed of a combination of a fluoride salt and hydrochloric acid and is put in a controlled state of from 20° C. to 30° C., with an “MAX”-phase ceramic powder with a composition expressed by M a Al d X c in which “M” includes one or more elements selected from the group consisting of Ti, V, Cr, Sc, Zr, Nb, Mo, Hf and Ta and “X” includes C or one or more chemical structures represented by C (1.0−x) N x (where “x” is 0<“x”≤1.0), wherein: “a” is two or three; “d” is one; and “c” is one when “a” is two; or “c” is two when “a” is three, thereby producing the raw material.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 18, 2020
From: SATO, KIMITOSHI; WATANABE, YUSUKE; TOMITA, NOBUTAKA; SUDA, AKIHIKO; FUKANO, TATSUO
To: ADMATECHS CO., LTD.
Reel/Frame 052149/0365 →
Continuity (2)
Continuation PCTJP2018048448 · Dec 28, 2018
Related Publication 20200231507A1 · Jul 23, 2020