IP Library › Granted Patent US 10,982,135
Granted Patent B2
US 10,982,135 · App. 16/288,503 · Granted Apr 20, 2021

Phosphor-containing film and backlight unit

Inventors: Tatsuya Oba (Kanagawa, JP); Natsuru Chikushi (Kanagawa, JP); Kenichi Kakishita (Kanagawa, JP); Masayuki Kusumoto (Kanagawa, JP); Ryo Satake (Kanagawa, JP); Megumi Sekiguchi (Kanagawa, JP)
Assignee: FUJIFILM Corporation
C09K11/02G02B5/20G02B6/005H01L33/50
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Quick Facts
Patent No.
US 10,982,135
App. No.
16/288,503
Granted
Apr 20, 2021
Kind
B2
Abstract

A phosphor-containing film capable of suppressing deterioration of phosphor and capable of suppressing generation of luminescent spots and the reduction in luminance due to a defect of the resin layer. The film includes: a phosphor-containing layer having a resin layer which has impermeability to oxygen and is provided with a plurality of discretely arranged concave portions, and a plurality of fluorescent regions, each of which is arranged in the concave portion of the resin layer and contains a phosphor that deteriorates through a reaction with oxygen when exposed to oxygen; and a first substrate film and a second substrate film, which are respectively laminated on one main surface and the other main surface of the phosphor-containing layer, in which the fluorescent regions contain a binder and quantum dots serving as the phosphor.

Claims (19)

1. A phosphor-containing film comprising:

a phosphor-containing layer having a resin layer which has impermeability to oxygen and is provided with a plurality of discretely arranged concave portions, and a plurality of fluorescent regions, each of which is arranged in the concave portion formed in the resin layer and contains a phosphor that deteriorates through a reaction with oxygen in the case of being exposed to oxygen; and

a first substrate film laminated on one main surface of the phosphor-containing layer and a second substrate film laminated on the other main surface of the phosphor-containing layer,

wherein the fluorescent regions contain the phosphor and a binder,

the resin layer has a modulus of elasticity of 0.5 GPa or more and 10 GPa or less,

a depth h of the concave portion of the resin layer is 1 μm or more and 100 μm or less,

a width t between adjacent fluorescent regions is 5 μm or more and 300 μm or less,

an aspect ratio h/t of the depth h to the width t between adjacent fluorescent regions is less than 3.0, and

a connecting portion between one of the first substrate film and the second substrate film and the side surface of the concave portion of the resin layer, and a connecting portion between the main surface of the resin layer on the other substrate film side and the side surface of the concave portion have a radius of curvature of 5 μm or more and 200 μm or less.

2. The phosphor-containing film according to claim 1 , wherein the concave portion of the resin layer has a depth h of 10 μm or more and 80 μm or less.

3. The phosphor-containing film according to claim 1 , wherein the resin layer has an oxygen permeability of 10 cc/(m 2 ·day·atm) or less.

4. The phosphor-containing film according to claim 1 , wherein the binder is formed of a photocurable composition or a thermosetting composition, and contains a polymer dispersant for dispersing the phosphor in the binder.

5. The phosphor-containing film according to claim 1 , wherein the first substrate film and the second substrate film have an oxygen permeability of 1 cc/(m 2 ·day·atm) or less.

6. The phosphor-containing film according to claim 1 , wherein the resin layer contains scattering particles.

7. The phosphor-containing film according to claim 1 , wherein the fluorescent region is a regular polygon in plan view.

8. The phosphor-containing film according to claim 1 , wherein, in the phosphor-containing layer, the fluorescent region is surrounded by the resin layer and a fluorescent region including a phosphor which has deteriorated through a reaction with oxygen by exposure to oxygen.

9. A backlight unit comprising:

a wavelength converting member including the phosphor-containing film according to claim 1 ; and

at least one of a blue light emitting diode or an ultraviolet light emitting diode.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 28, 2019
From: OBA, TATSUYA; CHIKUSHI, NATSURU; KAKISHITA, KENICHI; KUSUMOTO, MASAYUKI; SATAKE, RYO; SEKIGUCHI, MEGUMI
To: FUJIFILM CORPORATION
Reel/Frame 048469/0625 →
Priority Claims (3)
JP JP2016-172110 · Sep 2, 2016 · national
JP JP2016-194507 · Sep 30, 2016 · national
JP JP2016-217554 · Nov 7, 2016 · national
Continuity (2)
Continuation PCTJP2017031278 · Aug 30, 2017
Related Publication 20190194531A1 · Jun 27, 2019