Bleed valve module with position feedback and cooling shroud
A bleed valve control system for mounting to a support structure adjacent to a fan air plenum within an aircraft includes a bleed valve module, a pneumatic valve controller, and a fan air duct. The bleed valve module includes a pipe, a plurality of bleed valves connected to the pipe, and a plurality of pneumatic actuators connected to the bleed valves. The pneumatic valve controller includes a plurality of electrical control elements and a cooling shroud. The cooling shroud is attached to the pipe and at least partially surrounds the plurality of electrical control elements. The fan air duct connects the cooling shroud to the fan air plenum such that fan air flows through the cooling shroud to cool the plurality of electrical control elements.
1. A method for enhancing the reliability of a bleed valve control system, the method comprising:
attaching a bleed valve module comprising a plurality of pneumatically actuated bleed valves to a support structure adjacent to a fan air plenum, wherein the bleed valve module is attached to the support structure with a plurality of vibration isolating elements;
connecting a pneumatic valve controller to the bleed valves by pneumatic control lines, wherein the pneumatic valve controller comprises:
a plurality of torque motors; and
a plurality of bleed air pressure sensors configured to provide bleed air pressure information to the pneumatic controller such that the pneumatic controller can determine electric control signals to send to the plurality of torque motors to achieve a desired bleed air pressure; and
cooling the pneumatic valve controller with fan air by positioning the pneumatic valve controller within the fan air plenum, thereby cooling the plurality of torque motors and the plurality of bleed air pressure sensors.
2. A method for enhancing the reliability of a bleed valve control system, the method comprising:
attaching a bleed valve module comprising a plurality of pneumatically actuated bleed valves to a support structure adjacent to a fan air plenum, wherein the bleed valve module is attached to the support structure with a plurality of vibration isolating elements;
connecting a pneumatic valve controller to the bleed valves by pneumatic control lines; and
cooling the pneumatic valve controller with fan air by the steps of:
enclosing the pneumatic valve controller in a cooling shroud;
connecting a fan air duct between the fan air plenum and the cooling shroud;
flowing fan air from the fan air plenum to the cooling shroud; and
flowing the fan air through the cooling shroud, past the pneumatic valve controller; and
stabilizing control of each of the bleed valves to reduce control oscillation by the steps of:
sensing the position of each of the bleed valves with the connected valve position sensor;
directing the actuation of each of the bleed valves with the connected pneumatic valve controller in response to the bleed valve's position;
wherein the pneumatic valve controller further comprises a plurality of valve position sensors, each valve position sensor connected to one of the bleed valves for sensing the position of the bleed valve and the plurality of valve position sensors include at least one of a rotary variable differential transformer and a linear variable differential transformer.