IP Library › Granted Patent US 10,991,942
Granted Patent B2
US 10,991,942 · App. 16/812,054 · Granted Apr 27, 2021

Electrochemical cells having one or more multilayer electrodes

Inventors: Adrian Yao (Phoenix, AZ); Jonathan Hwang (Phoenix, AZ)
Assignee: EnPower, Inc.
H01M4/366H01M4/0404H01M4/133H01M4/134H01M4/386H01M4/48H01M4/587H01M4/663H01M10/0525H01M50/46H01M2004/027
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 10,991,942
App. No.
16/812,054
Granted
Apr 27, 2021
Kind
B2
Abstract

Electrochemical cells of the present disclosure may include one or more multilayered electrodes. Each multilayered electrode may be configured such that active materials of the layer closest to the current collector have a lower energy to lithiate per mole, a higher energy to delithiate per mole, a different solid state diffusivity, and/or a different average particle size. This arrangement counteracts, for example, natural gradient fields and undesirable polarization found in standard lithium-ion batteries.

Claims (28)

1. An electrochemical cell comprising:

an anode separated from a cathode by a liquid-permeable separator; and

an electrolyte disposed generally throughout the anode and the cathode;

the anode comprising a first current collector substrate and an active material composite layered onto the first current collector substrate, wherein the active material composite comprises:

a first layer adjacent the first current collector substrate and including a plurality of first active material particles adhered together by a first binder, the first active material particles configured to have a first free energy to lithiate per mole, the first active material particles comprising a mixture of graphitic carbon and hard carbon;

a second layer adjacent the liquid-permeable separator and including a plurality of second active material particles configured to have a second free energy to lithiate per mole;

wherein a ratio between a reversible areal capacity of the electrochemical cell and a reversible areal capacity of the cathode is configured to be greater than or equal to 0.80; and

wherein the first free energy to lithiate is less than the second free energy to lithiate.

2. The electrochemical cell of claim 1 , wherein the cathode is formed as a single layer.

3. The electrochemical cell of claim 1 , wherein the cathode has multiple layers.

4. The electrochemical cell of claim 1 , wherein the second active material particles comprise graphitic carbon.

5. The electrochemical cell of claim 1 , wherein the first active material particles are configured to have a first solid state diffusivity, wherein the second active material particles are configured to have a second solid state diffusivity, and wherein the second solid state diffusivity is greater than the first solid state diffusivity.

6. An electrochemical cell comprising:

an anode separated from a cathode by a liquid-permeable separator; and

an electrolyte disposed generally throughout the anode and the cathode;

wherein the anode comprises a first current collector substrate and an active material composite layered onto the first current collector substrate, wherein the active material composite comprises:

a first layer adjacent the first current collector substrate and including a plurality of first active material particles adhered together by a first binder, the first active material particles configured to have a first free energy to lithiate per mole, the first active material particles comprising a mixture of graphitic carbon and hard carbon;

a second layer adjacent the liquid-permeable separator and including a plurality of second active material particles configured to have a second free energy to lithiate per mole;

wherein the first free energy to lithiate is less than the second free energy to lithiate

wherein the electrochemical cell is configured to have a first reversible areal capacity and wherein the cathode is configured to have a second reversible areal capacity; and

wherein a ratio between the first reversible areal capacity and the second reversible areal capacity configured to be greater than or equal to 0.80.

7. The electrochemical cell of claim 6 , wherein the anode includes a lithium source not provided by the cathode.

8. The electrochemical cell of claim 7 , wherein the anode includes stabilized lithium metal powder.

9. The electrochemical cell of claim 6 , wherein the anode comprises hard carbon.

10. The electrochemical cell of claim 6 , wherein the cathode is formed as a single layer.

11. The electrochemical cell of claim 6 , wherein the cathode has multiple layers.

12. The electrochemical cell of claim 6 , wherein the second active material particles comprise graphitic carbon.

13. The electrochemical cell of claim 6 , wherein the first active material particles are configured to have a first solid state diffusivity, wherein the second active material particles are configured to have a second solid state diffusivity, and wherein the second solid state diffusivity is greater than the first solid state diffusivity.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 27, 2020
From: YAO, ADRIAN; HWANG, JONATHAN
To: ENPOWER, INC.
Reel/Frame 052500/0025 →
Continuity (3)
Continuation In Part 15975695 · May 9, 2018
Provisional Application 62647300 · Mar 23, 2018
Related Publication 20200212437A1 · Jul 2, 2020
Cited By (1)
US 12,347,849