IP Library Granted Patent US 11,007,654
Granted Patent B2
US 11,007,654 · App. 16/448,171 · Granted May 18, 2021

End manipulator for package picking and placing

Inventor: Madhav Patil (Saint Louis, MO)
Assignee: Intelligrated Headquarters, LLC
B25J15/0616B25J9/144B25J18/025B25J19/022B65G47/91B65G2249/045
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Quick Facts
Patent No.
US 11,007,654
App. No.
16/448,171
Granted
May 18, 2021
Kind
B2
Abstract

An end manipulator for picking packages is provided. An example end manipulator includes a vacuum plate coupled to a machine where the vacuum plate includes a first set of vacuum cups. Further, the end manipulator includes a grasper plate movably coupled to the machine. The grasper plate moves between a retracted position and an extended position. In the retracted position, the grasper plate aligns with the vacuum plate such that the grasper plate abuts the vacuum plate. In the extended position, the grasper plate extends out from the vacuum plate. In some examples, when the grasper plate is in the retracted position, the end manipulator is configured to pick and place a first type of package. Further, in some examples, when the grasper plate is in extended position, the end manipulator is configured to pick and place a second type of package.

Claims (31)

1. An end manipulator for a machine, the end manipulator comprising:

a vacuum plate configured to be coupled to the machine, the vacuum plate comprising a first set of vacuum cups, a first set of vacuum conduits, and a second set of vacuum conduits; and

a grasper plate configured to be movably coupled to the machine comprising a second set of vacuum cups, wherein the grasper plate is configured to move between a retracted position and an extended position, wherein, in the retracted position, the grasper plate aligns with the vacuum plate such that the grasper plate abuts the vacuum plate to activate the second set of vacuum cups by coupling the second set of vacuum cups with the second set of vacuum conduits to configure the end manipulator to pick and place a first package by enabling the first set of vacuum cups and the second set of vacuum cups of the vacuum plate and the grasper plate, and wherein, in the extended position, the grasper plate extends out from the vacuum plate to deactivate the second set of vacuum cups by decoupling the second set of vacuum cups with the second set of vacuum conduits to configure the end manipulator to pinch and hold a second package between the grasper plate and the vacuum plate to pick and place the second package.

2. The end manipulator of claim 1 , wherein the vacuum plate defines a first top surface, wherein the first set of vacuum cups are positioned on the first top surface of the vacuum plate.

3. The end manipulator of claim 2 , wherein the grasper plate defines a second top surface, wherein, in the retracted position, the second top surface of the grasper plate aligns with the first top surface of the vacuum plate to define a contiguous top surface of the end manipulator.

4. The end manipulator of claim 1 , wherein the first set of vacuum cups and the second set of vacuum cups of the vacuum plate and the grasper plate, respectively, are coupled to a vacuum generator.

5. The end manipulator of claim 4 , wherein the end manipulator is configured to pick and place the first package using the first set of vacuum cups and the second set of vacuum cups.

6. The end manipulator of claim 1 , wherein the end manipulator is configured to pick and place the second package using the grasper plate, wherein the second package is held between the grasper plate and the vacuum plate.

7. The end manipulator of claim 1 , wherein the grasper plate further comprises one or more springs configured to urge the grasper plate to the retracted position.

8. A machine comprising:

one or more belts;

a shelf coupled to the one or more belts, wherein the one or more belts facilitates movement of the shelf along a first axis of the machine;

a base plate coupled to the shelf; and

an end manipulator coupled to the base plate, wherein the base plate facilitates movement of the end manipulator along another axis perpendicular to the first axis, wherein the end manipulator comprises:

a vacuum plate coupled to the base plate, the vacuum plate comprising a first set of vacuum cups, a first set of vacuum conduits, and a second set of vacuum conduits, and

a grasper plate movably coupled to the base plate, wherein the grasper plate comprises a second set of vacuum cups, and is configured to move between a retracted position and an extended position, wherein, in the retracted position, the grasper plate aligns with the vacuum plate such that the grasper plate abuts the vacuum plate to activate the second set of vacuum cups by coupling the second set of vacuum cups with the second set of vacuum conduits to configure the end manipulator to pick and place a first package by enabling the first set of vacuum cups and the second set of vacuum cups of the vacuum plate and the grasper plate, and wherein, in the extended position, the grasper plate extends out from the vacuum plate to deactivate the second set of vacuum cups by decoupling the second set of vacuum cups with the second set of vacuum conduits to configure the end manipulator to pinch and hold a second package between the grasper plate and the vacuum plate to pick and place the second package.

9. The machine of claim 8 , further comprising a motor, wherein the motor is coupled to the grasper plate, and wherein the motor facilitates movement of the grasper plate between the extended position and the retracted position.

10. The machine of claim 9 , wherein the grasper plate further comprises one or more springs configured to urge the grasper plate to the retracted position.

11. The machine of claim 9 , wherein the vacuum plate defines a first top surface, wherein the first set of vacuum cups are positioned on the first top surface of the vacuum plate.

12. The machine of claim 11 , wherein the grasper plate defines a second top surface, wherein, in the retracted position, the second top surface of the grasper plate aligns with the first top surface of the vacuum plate to define a contiguous top surface of the end manipulator.

13. The machine of claim 9 , wherein second set of vacuum cups are positioned on a first top surface of the grasper plate.

14. The machine of claim 13 , wherein the end manipulator is configured to pick and place the first package using the first set of vacuum cups and the second set of vacuum cups.

15. The machine of claim 9 , wherein the end manipulator is configured to pick and place the second package using the grasper plate, wherein the second package is held between the grasper plate and the vacuum plate.

16. A method for operating a machine, the method comprising:

determining a type of a package to be picked by the machine, wherein the type of the package is at least one of a first package or a second package;

in response to determining that the type of the package is the first package, causing a grasper plate in an end manipulator of the machine to move to a retracted position, wherein, in the retracted position, the grasper plate aligns and abuts with a vacuum plate in the end manipulator to activate the second set of vacuum cups by coupling the second set of vacuum cups with a second set of vacuum conduits defined on the vacuum plate to configure the end manipulator to pick and place the first package by enabling a first set of vacuum cups and a second set of vacuum cups of the vacuum plate and the grasper plate;

in response to determining that the type of the package is the second package, causing the grasper plate in the end manipulator of the machine to move to an extended position, wherein, in the extended position, the grasper plate extends out from the vacuum plate to deactivate the second set of vacuum cups by decoupling the second set of vacuum cups with the second set of vacuum conduits to configure the end manipulator to pinch and hold the second package between the grasper plate and the vacuum plate to pick and place the second package.

17. The method of claim 16 , further comprising capturing an image of the package to determine the type of the package.

18. The method of claim 17 , further comprising comparing the image of the package with known images of the first package and the second package to determine the type of the package.

19. The method of claim 16 , further comprising applying a force on the grasper plate to cause the grasper plate to move to the extended position.

20. The method of claim 19 , further comprising removing the force applied on the grasper plate, wherein upon removal of the force, the grasper plate moves to the retracted position based on another force applied by a spring on the grasper plate.

Assignments (2)
SECURITY AGREEMENT Recorded Jul 29, 2026
From: INTELLIGRATED HEADQUARTERS, LLC; TRANSNORM SYSTEM INC.; HILMOT, LLC; TREW, LLC; UNITED SORTATION SOLUTIONS LLC; TECH KING OPERATIONS, LLC
To: ALLY BANK, AS COLLATERAL AGENT
Reel/Frame 076077/0385 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 28, 2019
From: PATIL, MADHAV
To: INTELLIGRATED HEADQUARTERS, LLC
Reel/Frame 049621/0384 →
Continuity (1)
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