IP Library › Granted Patent US 11,008,134
Granted Patent B2
US 11,008,134 · App. 16/663,391 · Granted May 18, 2021

Foldable and/or collapsible plastic/composite utility enclosures

Inventors: Dustin Kyle Nolen (Mount Olive, AL); Raymond George Thompson (Hoover, AL); Selvum Pillay (Hoover, AL)
B65D11/1846B65D11/10G01F15/14H02B1/26
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Quick Facts
Patent No.
US 11,008,134
App. No.
16/663,391
Granted
May 18, 2021
Kind
B2
Abstract

A foldable rectangular plastic/composite enclosure having first, second, third and fourth sides connected by hinges. The enclosure folds flat by rotating the sides on the hinges but is constructed to fold only in one direction. The hinges allow the enclosure to be folded flat for storage and transportation. The hinges are composed of a plurality of hinge members wherein each hinge member is positioned in a housing. The housing has an open interior which helps anchor the enclosure in the ground. An insertable locking pin can be inserted through each hinge to prevent the enclosure from folding. The enclosure can be made of plastic/composite imbedded with fibers such as carbon fibers, glass fibers, or ceramic fibers or imbedded with particles such as glass particles. The use of plastic/composite and various openings or cutouts makes the enclosure light weight.

Claims (34)

1. A foldable plastic and/or composite enclosure comprising:

a) a first side, a second side opposite the first side, a third side, and a fourth side opposite the third side, each of said sides having a first end and a second opposite end;

b) the first end of the first side connected to the first end of the third side by means of a first hinge; the second opposite end of the second side connected to the second opposite end of the third side by means of a second hinge; the second opposite end of the first side connected to the second opposite end of the fourth side by means of a third hinge; and the first end of the second side connected to the first end of the fourth side by means of a fourth hinge, wherein each hinge has a single hinge pin that extends from a top of the foldable plastic and/or composite enclosure to a bottom of the foldable plastic and/or composite enclosure;

c) the third side is constructed to rotate on the first and second hinges only away from the first side and the fourth side is constructed to rotate on the third and fourth hinges only towards the first side when the foldable plastic and/or composite enclosure is moved from an unfolded position to a folded position;

d) the third side and the fourth side are constructed to rotate until the first side engages the second side and the foldable plastic and/or composite enclosure is in a folded configuration; and

e) the first end of the third side at the top of the foldable plastic and/or composite enclosure slidably overlaps the first end of the first side at the top of the foldable plastic and/or composite enclosure and the first end of the fourth side at the top of the foldable plastic and/or composite enclosure slidably overlaps the first end of the second side at the top of the foldable plastic and/or composite enclosure.

2. The foldable plastic and/or composite enclosure of claim 1 , wherein the foldable plastic and/or composite enclosure in a folded configuration has only 15 to 20 percent of thickness compared to the foldable plastic and/or composite enclosure in an unfolded configuration.

3. The foldable plastic and/or composite enclosure of claim 1 , further comprising the second opposite end of the first side abutting the second opposite end of the fourth side and the second opposite end of the third side abutting the second opposite end of the second side.

4. The foldable plastic and/or composite enclosure of claim 3 , wherein the second opposite end of the third side forms an obtuse angle between an interior surface of the third side and an interior surface of the first side and the obtuse angle extends from the top of the foldable plastic and/or composite enclosure to the bottom of the foldable plastic and/or composite enclosure and wherein the second opposite end of the fourth side forms an acute angle between an interior surface of the fourth side and an interior surface of the first side and the acute angle extends from the top of the foldable plastic and/or composite enclosure to the bottom of the foldable plastic and/or composite enclosure.

5. The foldable plastic and/or composite enclosure of claim 1 , further comprising each hinge being formed of hinge members wherein each hinge member is positioned in a housing.

6. The foldable plastic and/or composite enclosure of claim 5 wherein the housing has an open interior.

7. The foldable plastic and/or composite enclosure of claim 5 wherein each end of each side has a plurality of spaced-apart hinge members.

8. The foldable plastic and/or composite enclosure of claim 1 , further comprising the first hinge, second hinge, third hinge, or fourth hinge having a reversibly insertable locking pin extending from the top of the foldable plastic and/or composite enclosure to the bottom of the foldable plastic and/or composite enclosure that prevents the sides from rotating on the first hinge, second hinge, third hinge, or fourth hinge and prevents the foldable plastic and/or composite enclosure from folding.

9. A foldable plastic and/or composite enclosure, comprising:

a) a first side, a second side opposite the first side, a third side, and a fourth side opposite the third side, each of said sides having a first end and a second opposite end;

b) the first end of the first side connected to the first end of the third side by means of a first hinge; the second opposite end of the second side connected to the second opposite end of the third side by means of a second hinge; the second opposite end of the first side connected to the second opposite end of the fourth side by means of a third hinge; and the first end of the second side connected to the first end of the fourth side by means of a fourth hinge, wherein each hinge has a single hinge pin that extends from a top of the foldable plastic and/or composite enclosure to a bottom of the foldable plastic and/or composite enclosure;

c) the third side is constructed to rotate on the first and second hinges only away from the first side and the fourth side is constructed to rotate on the third and fourth hinges only towards the first side when the foldable plastic and/or composite enclosure is moved from an unfolded position to a folded position;

d) the third side and the fourth side are constructed to rotate until the first side engages the second side and the foldable plastic and/or composite enclosure is in a folded configuration;

e) the first end of the third side at the top of the foldable plastic and/or composite enclosure slidably overlaps the first end of the first side at the top of the foldable plastic and/or composite enclosure and the first end of the fourth side at the top of the foldable plastic and/or composite enclosure slidably overlaps the first end of the second side at the top of the foldable plastic and/or composite enclosure; and

f) the second opposite end of the first side abutting the second opposite end of the fourth side and the second opposite end of the third side abutting the second opposite end of the second side, wherein the foldable plastic and/or composite enclosure in a folded configuration has only 15 to 20 percent of thickness compared to the foldable plastic and/or composite enclosure in an unfolded configuration.

10. The foldable plastic and/or composite enclosure of claim 9 , wherein the second opposite end-of the third side forms an obtuse angle between an interior surface of the third side and an interior surface of the first side and the obtuse angle extends from the top of the foldable plastic and/or composite enclosure to the bottom of the foldable plastic and/or composite enclosure and wherein the second opposite end of the fourth side forms an acute angle between an interior surface of the fourth side and an interior surface of the first side and the acute angle extends from the top of the foldable plastic and/or composite enclosure to the bottom of the foldable plastic and/or composite enclosure.

11. The foldable plastic and/or composite enclosure of claim 9 , further comprising each hinge being formed of hinge members wherein each hinge member is positioned in a housing.

12. The foldable plastic and/or composite enclosure of claim 11 wherein the housing has an open interior.

13. The foldable plastic and/or composite enclosure of claim 11 wherein each end of each side has a plurality of spaced-apart hinge members.

14. The foldable plastic and/or composite enclosure of claim 9 , further comprising the first hinge, second hinge, third hinge, or fourth hinge having a reversibly insertable locking pin extending from the top of the foldable plastic and/or composite enclosure to the bottom of the foldable plastic and/or composite enclosure that prevents the sides from rotating on the first hinge, second hinge, third hinge, or fourth hinge and prevents the foldable plastic and/or composite enclosure from folding.

15. A foldable plastic and/or composite enclosure, comprising:

a) a first side, a second side opposite the first side, a third side, and a fourth side opposite the third side, each of said sides having a first end and a second opposite end;

b) the first end of the first side connected to the first end of the third side by means of a first hinge; the second opposite end of the second side connected to the second opposite end of the third side by means of a second hinge; the second opposite end of the first side connected to the second opposite end of the fourth side by means of a third hinge; and the first end of the second side connected to the first end of the fourth side by means of a fourth hinge, wherein each hinge has a single hinge pin that extends from a top of the foldable plastic and/or composite enclosure to a bottom of the foldable plastic and/or composite enclosure, each hinge being formed of hinge members, wherein each hinge member is positioned in a housing, and wherein the housing has an open interior;

c) the third side is constructed to rotate on the first and second hinges only away from the first side and the fourth side is constructed to rotate on the third and fourth hinges only towards the first side when the foldable plastic and/or composite enclosure is moved from an unfolded position to a folded position;

d) the third side and the fourth side are constructed to rotate until the first side engages the second side and the foldable plastic and/or composite enclosure is in a folded configuration;

e) the first end of the third side at the top of the foldable plastic and/or composite enclosure slidably overlaps the first end of the first side at the top of the foldable plastic and/or composite enclosure and the first end of the fourth side at the top of the foldable plastic and/or composite enclosure slidably overlaps the first end of the second side at the top of the foldable plastic and/or composite enclosure; and

f) the second opposite end of the first side abutting the second opposite end of the fourth side and the second opposite end of the third side abutting the second opposite end of the second side, wherein the second opposite end of the third side forms an obtuse angle between an interior surface of the third side and an interior surface of the first side and the obtuse angle extends from the top of the foldable plastic and/or composite enclosure to the bottom of the foldable plastic and/or composite enclosure and wherein the second opposite end of the fourth side forms an acute angle between an interior surface of the fourth side and an interior surface of the first side and the acute angle extends from the top of the foldable plastic and/or composite enclosure to the bottom of the foldable plastic and/or composite enclosure, and wherein the foldable plastic and/or composite enclosure in a folded configuration has only 15 to 20 percent of thickness compared to the foldable plastic and/or composite enclosure in an unfolded configuration.

16. The foldable plastic and/or composite enclosure of claim 15 wherein each end of each side has a plurality of spaced-apart hinge members.

17. The foldable/plastic and/or composite enclosure of claim 16 , further comprising the first hinge, second hinge, third hinge, or fourth hinge having a reversibly insertable locking pin extending from the top of the foldable plastic and/or composite enclosure to the bottom of the foldable plastic and/or composite enclosure passing through hinge members that prevents the sides from rotating on the first hinge, second hinge, third hinge, or fourth hinge and prevents the foldable plastic and/or composite enclosure from folding.

Assignments (4)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 1, 2021
From: THE UAB RESEARCH FOUNDATION; TAN COMPOSITES, LLC
To: AFL TELECOMMUNICATIONS LLC
Reel/Frame 057673/0092 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 2, 2021
From: THOMPSON, RAYMOND GEORGE; NOLEN, DUSTIN KYLE
To: TAN COMPOSITES, LLC
Reel/Frame 056413/0045 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 1, 2021
From: THOMPSON, RAYMOND GEORGE; NOLEN, DUSTIN KYLE
To: TAN COMPOSITES, LLC
Reel/Frame 056399/0808 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 1, 2021
From: PILLAY, SELVUM
To: THE UAB RESEARCH FOUNDATION
Reel/Frame 056401/0316 →
Continuity (2)
Provisional Application 62751278 · Oct 26, 2018
Related Publication 20210016921A1 · Jan 21, 2021
Cited By (2)
US 12,388,241 US 12,603,485